e10vq
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
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For the quarterly period ended March 31, 2006
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF
1934
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For the transition period from to
Commission File Number 000-50132
Sterling Chemicals, Inc.
(Exact name of registrant as specified in its charter)
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Delaware
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76-0502785 |
(State or other jurisdiction of
incorporation or organization)
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(IRS Employer Identification No.) |
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333 Clay Street, Suite 3600
Houston, Texas 77002-4109
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(713) 650-3700
(Registrants telephone number, |
(Address of principal executive offices)
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including area code) |
Securities registered pursuant to Section 12(b) of the Act: None
Securities registered pursuant to Section 12(g) of the Act:
Common Stock, par value $.01 per share
(Title of class)
Indicate by check mark whether the registrant (1) has filed all reports required to be
filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months
(or for such shorter period that the registrant was required to file such reports), and (2) has
been subject to such filing requirements for the past 90 days. Yes þ No o.
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, or a non-accelerated filer. See definition of accelerated filer and large accelerated
filer in Rule 12b-2 of the Exchange Act. (Check one): Large accelerated filer o Accelerated
filer o Non-accelerated filer þ
APPLICABLE ONLY TO ISSUERS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS:
Indicate by check mark whether the registrant has filed all documents and reports required to
be filed by Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court.
Yes þ No o.
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ.
As of April 30, 2006, Sterling Chemicals, Inc. had 2,828,460 shares of common stock
outstanding.
TABLE OF CONTENTS
IMPORTANT INFORMATION REGARDING THIS FORM 10-Q
Unless otherwise indicated, references to we, us, our and ours in this Form 10-Q refer
collectively to Sterling Chemicals, Inc. and its wholly-owned subsidiaries.
Readers should consider the following information as they review this Form 10-Q:
Forward-Looking Statements
Certain written and oral statements made or incorporated by reference from time to time by us
or our representatives are forward-looking statements within the meaning of Section 27A of the
United States Securities Act of 1933, as amended, and Section 21E of the United States Securities
Exchange Act of 1934, as amended (the Exchange Act). All statements other than statements of
historical fact are, or may be deemed to be, forward-looking statements. Forward-looking
statements include, without limitation, any statement that may project, indicate or imply future
results, events, performance or achievements, and may contain or be identified by the words
expect, intend, plan, predict, anticipate, estimate, believe, should, could,
may, might, will, will be, will continue, will likely result, project, forecast,
budget and similar expressions. Statements in this report that contain forward-looking
statements include, but are not limited to, information concerning our possible or assumed future
results of operations and statements about the following subjects:
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the cyclicality of the petrochemicals industry; |
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current and future industry conditions; |
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the extent and timing of expansions of production capacity of our products, by us or by our competitors; |
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the potential effects of market and industry conditions and cyclicality on our
business strategy, results of operations or financial position; |
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the level of expected savings from our cost reduction initiatives; |
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the adequacy of our liquidity; |
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our environmental management programs and safety initiatives; |
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our market sensitive financial instruments; |
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future uses of and requirements for financial resources; |
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future contractual obligations; |
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future amendments or renewals of existing contractual relationships; |
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business strategies; |
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growth opportunities; |
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competitive position; |
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expected financial position; |
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future cash flows; |
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future dividends; |
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financing plans; |
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budgets for capital and other expenditures; |
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plans and objectives of management; |
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outcomes of legal proceedings; |
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compliance with applicable laws; and |
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adequacy of insurance coverage or indemnification rights. |
Such statements are based upon current information and expectations and inherently are subject to a
variety of risks and uncertainties that could cause actual results to differ materially from those
expected or expressed in forward-looking statements. Such risks and uncertainties include, among
others, the following:
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the timing and extent of changes in commodity prices for our products and for raw materials; |
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petrochemicals industry production capacity and operating rates; |
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market conditions in the petrochemicals industry, including the supply-demand
balance for our products and regional differences in the costs of raw materials and
energy; |
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competition, including competitive products, pricing pressures and regional variations in manufacturing costs; |
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obsolescence of product lines and manufacturing processes; |
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the timing and extent of changes in global economic and business conditions; |
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increases in raw materials and energy costs, including the cost of natural gas; |
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our ability to obtain raw materials, energy and ocean-going vessels at
competitive prices, in a timely manner and on acceptable terms; |
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regulatory initiatives and compliance with governmental regulations; |
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compliance with environmental laws and regulations; |
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customer preferences; |
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our ability to attract or retain high quality employees; |
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operating hazards attendant to the petrochemicals industry; |
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casualty losses, including those resulting from weather related events; |
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changes in foreign, political, social and economic conditions; |
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risks of war, military operations, other armed hostilities, terrorist acts and embargoes; |
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changes in technology, which could require significant capital expenditures in
order to maintain competitiveness or cause existing manufacturing processes to
become obsolete; |
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effects of litigation; |
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cost, availability and adequacy of insurance; |
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adequacy of our sources of liquidity; and |
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various other matters, many of which are beyond our control. |
The risks included here are not exhaustive. Other sections of this report and our other
filings with the Securities and Exchange Commission, including, without limitation, our Annual
Report on Form 10-K for the fiscal year ended December 31, 2005 (our Annual Report), include
additional factors that could adversely affect our business, results of operations and financial
condition and performance. See Risk Factors contained in Item 1A of Part I of our Annual Report.
Given these risks and uncertainties, investors should not place undue reliance on forward-looking
statements. Forward-looking statements included in this Form 10-Q speak only as of the date of
this Form 10-Q and are not guarantees of future performance. Although we believe that the
expectations reflected in the forward-looking statements are reasonable, such expectations may
prove to have been incorrect. All subsequent written and oral forward-looking statements
attributable to us, or persons acting on our behalf, are expressly qualified in their entirety by
these cautionary statements.
Subsequent Events
All statements contained in this Form 10-Q, including the forward-looking statements discussed
above, are made as of May 10, 2006, unless those statements are expressly made as of another date.
We disclaim any responsibility for the accuracy of any information contained in this Form 10-Q to
the extent such information is affected or impacted by events, circumstances or developments
occurring after May 10, 2006 or by the passage of time after such date. Except to the extent
required by applicable securities laws, we expressly disclaim any obligation or undertaking to
release publicly any updates or revisions to any statement or information contained in this Form
10-Q, including the forward-looking statements discussed above, to reflect any change in our
expectations with regard thereto or any change in events, conditions or circumstances on which any
statement or information is based.
Document Summaries
Descriptions of documents and agreements contained in this Form 10-Q are provided in summary
form only, and such summaries are qualified in their entirety by reference to the actual documents
and agreements filed as exhibits to our Annual Report, other periodic reports we file with the
Securities and Exchange Commission or this Form 10-Q.
Access to Filings
Access to our annual reports on Form 10-K, quarterly reports on Form 10-Q and current reports
on Form 8-K, and amendments to those reports, filed with or furnished to the Securities and
Exchange Commission pursuant to Section 13(a) of the Exchange Act, as well as reports filed
electronically pursuant to Section 16(a) of the Exchange Act, may be obtained through our website
(http://www.sterlingchemicals.com). Our website provides a hyperlink to the website of the
Securities and Exchange Commission, where these reports may be viewed and printed at no cost as
soon as reasonably practicable after we have electronically filed such reports with the Securities
and Exchange Commission. The contents of our website are not, and shall not be deemed to be,
incorporated into this report.
ii
STERLING CHEMICALS, INC.
INDEX
1
PART I.
FINANCIAL INFORMATION
Item 1. Financial Statements
STERLING CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
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Three months ended March 31, |
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2006 |
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2005 |
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(Unaudited) |
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(Dollars in Thousands, except share data) |
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Revenues |
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$ |
136,670 |
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$ |
180,207 |
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Cost of goods sold |
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148,523 |
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167,285 |
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Gross profit (loss) |
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(11,853 |
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12,922 |
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Selling, general and administrative expenses |
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679 |
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2,504 |
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Other (income) expense |
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(387 |
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Interest and debt related expenses, net of
interest income |
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2,388 |
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2,983 |
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Income (loss) from continuing operations
before income tax |
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(14,533 |
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7,435 |
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Provision (benefit) for income taxes |
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(5,398 |
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2,710 |
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Income (loss) from continuing operations |
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$ |
(9,135 |
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$ |
4,725 |
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Loss from discontinued operations (net of
tax benefit of $720 and $1,674,
respectively) |
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(1,254 |
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(2,919 |
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Net income (loss) |
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$ |
(10,389 |
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$ |
1,806 |
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Preferred stock dividends |
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1,932 |
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1,652 |
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Net income (loss) attributable to common
stockholders |
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$ |
(12,321 |
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$ |
154 |
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Income (loss) per share of common stock: |
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Basic earnings per share: |
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Income (loss) from continuing operations |
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$ |
(3.91 |
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$ |
1.09 |
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Loss from discontinued operations, net of tax |
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(0.45 |
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(1.04 |
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Basic earnings per share |
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$ |
(4.36 |
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$ |
0.05 |
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Diluted earnings per share: |
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Income (loss) from continuing operations |
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$ |
(3.91 |
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$ |
0.75 |
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Loss from discontinued operations, net of tax |
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(0.45 |
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(0.46 |
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Diluted earnings per share |
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$ |
(4.36 |
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$ |
0.29 |
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Weighted average shares outstanding: |
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Basic |
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2,828,466 |
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2,825,718 |
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Diluted |
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2,828,466 |
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6,285,010 |
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The accompanying notes are an integral part of the condensed consolidated financial statements.
2
STERLING
CHEMICALS, INC.
CONDENSED CONSOLIDATED BALANCE SHEETS
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March 31, |
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December 31, |
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2006 |
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2005 |
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(Unaudited) |
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(Dollars in Thousands) |
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ASSETS
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Current assets: |
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Cash and cash equivalents |
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$ |
18,032 |
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$ |
42,197 |
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Accounts receivable, net of allowance of $458 and $953,
respectively |
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49,475 |
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57,261 |
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Inventories, net |
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52,303 |
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39,094 |
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Prepaid expenses |
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3,258 |
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4,888 |
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Deferred tax asset |
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2,801 |
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2,802 |
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Assets of discontinued operations |
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703 |
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1,791 |
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Total current assets |
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126,572 |
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148,033 |
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Property, plant and equipment, net |
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226,158 |
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230,018 |
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Other assets, net |
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9,086 |
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8,543 |
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Total assets |
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$ |
361,816 |
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$ |
386,594 |
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LIABILITIES AND STOCKHOLDERS EQUITY
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Current liabilities: |
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Accounts payable |
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$ |
43,071 |
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$ |
43,912 |
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Accrued liabilities |
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18,275 |
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23,690 |
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Liabilities of discontinued operations |
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4,353 |
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3,826 |
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Total current liabilities |
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65,699 |
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71,428 |
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Long-term debt |
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100,579 |
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100,579 |
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Deferred tax liability |
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2,078 |
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8,196 |
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Deferred credits and other liabilities |
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75,171 |
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77,804 |
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Redeemable preferred stock |
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50,235 |
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48,302 |
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Commitments and contingencies (Note 7)
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Stockholders equity: |
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Common stock, $.01 par value |
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28 |
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28 |
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Additional paid-in capital |
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190,709 |
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192,551 |
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Accumulated deficit |
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(118,344 |
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(107,955 |
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Accumulated other comprehensive loss |
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(4,339 |
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(4,339 |
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Total stockholders equity |
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68,054 |
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80,285 |
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Total liabilities and stockholders equity |
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$ |
361,816 |
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$ |
386,594 |
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The
accompanying notes are an integral part of the condensed consolidated financial statements.
3
STERLING
CHEMICALS, INC.
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
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Three months ended March 31, |
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2006 |
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2005 |
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(Unaudited) |
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(Dollars in Thousands) |
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Cash flows from operating activities: |
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Net income (loss) |
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$ |
(10,389 |
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$ |
1,806 |
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Adjustments to reconcile net income (loss) to net
cash provided by (used in) operating activities: |
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Depreciation and amortization |
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8,441 |
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6,607 |
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Interest amortization |
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100 |
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100 |
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Lower-of-cost-or-market adjustment |
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901 |
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1,990 |
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Deferred tax provision (benefit) |
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(6,117 |
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1,037 |
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Other |
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91 |
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157 |
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Change in assets/liabilities: |
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Accounts receivable |
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9,553 |
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15,438 |
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Inventories |
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(14,789 |
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(1,947 |
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Prepaid expenses |
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1,630 |
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1,430 |
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Other assets |
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(1,095 |
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(944 |
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Accounts payable |
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1,192 |
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(15,412 |
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Accrued liabilities |
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(4,833 |
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(3,878 |
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Other liabilities |
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(2,633 |
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(3,055 |
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Net cash provided by (used in) operating activities |
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(17,948 |
) |
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3,329 |
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Cash flows used in investing activities: |
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Capital expenditures |
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(6,162 |
) |
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(1,619 |
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Cash used for methanol dismantling |
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(55 |
) |
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(295 |
) |
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Net cash used in investing activities |
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(6,217 |
) |
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(1,914 |
) |
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Cash flows from financing activities: |
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Net repayments on the Revolver |
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(2,640 |
) |
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Net decrease in cash |
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(24,165 |
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(1,225 |
) |
Cash and cash equivalents beginning of year |
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42,197 |
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1,901 |
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Cash and cash equivalents end of period |
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$ |
18,032 |
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$ |
676 |
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Supplemental disclosures of cash flow information: |
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Interest paid, net of interest income received |
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$ |
64 |
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$ |
690 |
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Cash paid for income taxes |
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13 |
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The
accompanying notes are an integral part of the condensed consolidated financial statements.
4
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1. Basis of Presentation
The accompanying unaudited interim condensed consolidated financial statements were prepared
in accordance with accounting principles generally accepted in the United States of America
(GAAP) and reflect all adjustments (including normal recurring accruals) which, in our opinion,
are considered necessary for the fair presentation of the results for the periods presented. The
results of operations and cash flows for the periods presented are not necessarily indicative of
the results to be expected for the full year. These statements should be read in conjunction with
the audited consolidated financial statements and notes thereto included in our Annual Report on
Form 10-K for the year ended December 31, 2005. Certain reclassifications of prior year amounts
have been made to conform to current year presentation. The accompanying unaudited interim
condensed consolidated financial statements have been reviewed by Deloitte & Touche LLP, our
independent registered public accounting firm, whose report is included herein.
There have been no new accounting standards adopted since December 31, 2005 that we believe
will have an impact on our financial statements.
2. Stock-Based Compensation
On December 19, 2002, we adopted our 2002 Stock Plan and reserved 379,747 shares of our common
stock for issuance under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock options, stock awards,
stock appreciation rights or stock units. There are currently options to purchase a total of
278,500 shares of our common stock outstanding under our 2002 Stock Plan, all at an exercise price
of $31.60, and an additional 85,414 shares of common stock available for issuance under our 2002
Stock Plan.
On January 1, 2006, we adopted Statement of Financial Accounting Standards (SFAS) No.
123-Revised 2004, Share-Based Payments (SFAS No. 123(R), using the modified prospective method.
SFAS 123(R) is a revision of SFAS No. 123, Accounting for Stock-Based Compensation (SFAS No.
123), and supersedes Accounting Principals Board No. 25, Accounting for Stock Issued to Employees
(APB No. 25). Under SFAS 123(R), the cost of employee services received in exchange for a
stock-based award is determined based on the grant-date fair value (with limited exceptions). That
cost is then recognized over the period during which the employee is required to provide services
in exchange for the award (usually the vesting period). We currently use an option pricing model
to estimate the grant date fair value of stock-based awards. Excess tax benefits, as defined in
SFAS No. 123(R), are recognized as an addition to paid-in capital.
On January 1, 2006, using the modified prospective method under SFAS No. 123(R), we began
recognizing expense on any unvested awards under our 2002 Stock Plan that were granted prior to
that time and are expected to vest over their respective remaining vesting periods. Any awards
granted under our 2002 Stock Plan after December 31, 2005 will be expensed pro-rata over the
vesting period of the award. Stock based compensation expense was $0.1 million for the quarter
ended March 31, 2006.
Prior to January 1, 2006, we had adopted the disclosure-only provisions of SFAS No. 123 and
accounted for substantially all of our stock-based compensation using the intrinsic value method
prescribed in APB No. 25. Under APB No. 25, no compensation expense was recognized for any of our
stock option grants because all of the stock options issued under our 2002 Stock Plan were granted
with exercise prices at estimated fair value at the time of grant. During March 2005, we issued
3,474 shares of our common stock pursuant to the exercise of stock options by two of our former
employees and, through the use of net exercise elections, an additional 12,359 shares subject to
the stock options held by these two former employees were used to pay the exercise price and
withholding taxes related to the option exercises. The net exercise elections required variable
accounting and resulted in compensation expense of $0.2 million during the first quarter of 2005.
The following table illustrates the pro forma effect on our net income and income per
share attributable to common stockholders for the three months ended March 31, 2005:
5
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
|
|
|
|
|
|
|
Three months ended March 31, 2005 |
|
|
|
Dollars in Thousands, Except Share Data |
|
Net income (loss)
attributable to common
stockholders, as reported |
|
$ |
154 |
|
|
|
|
|
|
Add: Stock-based employee
compensation expense
included in reported net
income (loss), net of
related tax effects |
|
|
128 |
|
|
|
|
|
|
Deduct: Total stock-based
employee compensation
expense determined under
fair value based method
for all awards, net of
related tax effects |
|
|
(130 |
) |
|
|
|
|
Pro forma net income (loss) |
|
$ |
152 |
|
|
|
|
|
|
|
|
|
|
Basic income (loss) per
share attributable to
common stockholders: |
|
|
|
|
As reported |
|
$ |
0.05 |
|
Pro forma |
|
|
0.05 |
|
|
|
|
|
|
Diluted income (loss) per
share attributable to
common stockholders: |
|
|
|
|
As reported |
|
$ |
0.29 |
|
Pro forma |
|
|
0.29 |
|
3. Discontinued Operations
On September 16, 2005, we announced that we were exiting the acrylonitrile business and
related derivative operations, which included sodium cyanide and disodium iminodiacetic acid
(DSIDA). Our decision was based on a history of operating losses incurred by our acrylonitrile
and derivatives businesses, and was made after a full review and analysis of our strategic
alternatives. Our acrylonitrile and derivatives businesses, which sustained gross losses of $7
million during the first six months of 2005 and $28 million and $36 million during 2004 and 2003,
respectively, had been shut down since February of 2005.
In accordance with SFAS No. 144, Accounting for the Impairment and Disposal of Long Lived
Assets, we have reported the operating results of these businesses as discontinued operations in
our consolidated statement of operations and cash flows, and we have presented the assets and
liabilities of these businesses separately in our consolidated balance sheet.
The carrying amounts of the major classes of assets and liabilities related to discontinued
operations as of March 31, 2006 and December 31, 2005 were as follows:
|
|
|
|
|
|
|
|
|
|
|
March 31, 2006 |
|
|
December 31, 2005 |
|
|
|
(Unaudited) |
|
|
|
(Dollars in Thousands) |
|
Assets of discontinued operations: |
|
|
|
|
|
|
|
|
Accounts receivable, net |
|
$ |
24 |
|
|
$ |
963 |
|
Inventories |
|
|
679 |
|
|
|
376 |
|
Other assets |
|
|
|
|
|
|
452 |
|
|
|
|
|
|
|
|
Total |
|
$ |
703 |
|
|
$ |
1,791 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities of discontinued operations: |
|
|
|
|
|
|
|
|
Accrued liabilities |
|
$ |
4,353 |
|
|
$ |
3,826 |
|
6
STERLING CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
Revenues and pre-tax losses from discontinued operations for the three months periods ended
March 31, 2006 and 2005 are presented below:
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31, |
|
|
|
2006 |
|
|
2005 |
|
|
|
(Unaudited) |
|
|
|
(Dollars in Thousands) |
|
Revenues |
|
$ |
851 |
|
|
$ |
35,286 |
|
Loss before income taxes |
|
|
1,975 |
|
|
|
4,593 |
|
We expect to incur total costs of $10 million to $12 million related to our exit from the
acrylonitrile and derivatives businesses, of which approximately $6 million has been spent through
March 31, 2006. Changes in the accrued exit costs are detailed below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued as of |
|
|
|
December 31, 2005 |
|
|
Additional accruals |
|
|
Cash payments |
|
|
Other |
|
|
March 31, 2006 |
|
Severance accrual. |
|
$ |
477 |
|
|
$ |
315 |
|
|
$ |
(288 |
) |
|
$ |
|
|
|
$ |
504 |
|
DSIDA contractual
obligation |
|
|
2,853 |
|
|
|
49 |
|
|
|
|
|
|
|
|
|
|
|
2,902 |
|
DSIDA dismantling costs |
|
|
496 |
|
|
|
224 |
|
|
|
|
|
|
|
|
|
|
|
720 |
|
Product payable |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
227 |
|
|
|
227 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Totals |
|
$ |
3,826 |
|
|
$ |
588 |
|
|
$ |
(288 |
) |
|
$ |
227 |
|
|
$ |
4,353 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4. Inventories
|
|
|
|
|
|
|
|
|
|
|
March 31, 2006 |
|
|
December 31, 2005 |
|
|
|
(Dollars in thousands) |
|
Finished products |
|
$ |
25,796 |
|
|
$ |
30,162 |
|
Raw materials |
|
|
14,408 |
|
|
|
7,974 |
|
Inventories under exchange agreements |
|
|
8,308 |
|
|
|
(2,807 |
) |
Stores and supplies, net |
|
|
3,791 |
|
|
|
3,765 |
|
|
|
|
|
|
|
|
|
|
$ |
52,303 |
|
|
$ |
39,094 |
|
|
|
|
|
|
|
|
7
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
5. Earnings Per Share
Basic earnings (loss) per share (EPS) is calculated by dividing net income (loss)
attributable to common shareholders by the weighted average number of common shares outstanding for
the period. Diluted EPS is calculated by dividing net income (loss) by the weighted average number
of common shares outstanding, plus the assumed exercise of all dilutive securities using the
treasury stock method or the if converted method, as appropriate. The following table provides a
reconciliation of basic and diluted EPS:
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31, |
|
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands, Except Share Data) |
|
Basic income (loss) per share: |
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
attributable to common shareholders |
|
$ |
(11,067 |
) |
|
$ |
3,073 |
|
Loss from discontinued operations |
|
|
(1,254 |
) |
|
|
(2,919 |
) |
|
|
|
|
|
|
|
Net income (loss), net of tax |
|
$ |
(12,321 |
) |
|
$ |
154 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares outstanding |
|
|
2,828,466 |
|
|
|
2,825,718 |
|
|
|
|
|
|
|
|
|
|
Earnings per common share: |
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
attributable to common shareholders |
|
$ |
(3.91 |
) |
|
$ |
1.09 |
|
Loss from discontinued operations |
|
|
(0.45 |
) |
|
|
(1.04 |
) |
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(4.36 |
) |
|
$ |
0.05 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted income (loss) per share: |
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
attributable to common shareholders |
|
$ |
(11,067 |
) |
|
$ |
3,073 |
|
Loss from discontinued operations |
|
|
(1,254 |
) |
|
|
(2,919 |
) |
|
|
|
|
|
|
|
Net income (loss), net of tax |
|
|
(12,321 |
) |
|
|
154 |
|
Add: preferred stock dividends |
|
|
|
|
|
|
1,652 |
|
|
|
|
|
|
|
|
Income (loss) for purposes of computing diluted
earnings per share |
|
$ |
(12,321 |
) |
|
$ |
1,806 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common shares outstanding |
|
|
2,828,466 |
|
|
|
2,825,718 |
|
Dilutive impact of stock options |
|
|
|
|
|
|
89,554 |
|
Dilutive impact of preferred stock, if converted. |
|
|
|
|
|
|
3,369,738 |
|
|
|
|
|
|
|
|
Weighted average common shares outstanding
assuming dilution |
|
|
2,828,466 |
|
|
|
6,285,010 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per common share assuming dilution: |
|
|
|
|
|
|
|
|
Income (loss) attributable to common shareholders |
|
$ |
(3.91 |
) |
|
$ |
0.75 |
|
Loss from discontinued operations |
|
|
(0.45 |
) |
|
|
(0.46 |
) |
|
|
|
|
|
|
|
Net income (loss) |
|
$ |
(4.36 |
) |
|
$ |
0.29 |
|
|
|
|
|
|
|
|
For the three months ended March 31, 2005, warrants are excluded from the computation as they
were anti-dilutive.
6. Long-Term Debt
On December 19, 2002, we issued $94.3 million in original principal amount of our 10% Senior
Secured Notes due December 2007 (our Secured Notes). Our Secured Notes are senior secured
obligations and rank equally in right of payment with all of our other existing and future senior
indebtedness, and senior in right of payment to all of our existing and future subordinated
indebtedness. Our Secured Notes are guaranteed by Sterling Chemicals Energy, Inc. (Sterling
Energy), our only wholly-owned subsidiary. Sterling Energys guaranty ranks equally in right of
payment with all of its existing and future senior indebtedness, and
8
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
senior in right of payment to all of its existing and future subordinated indebtedness. Our
Secured Notes and Sterling Energys guaranty are secured by a first priority lien on all of our
production facilities and related assets.
Our Secured Notes bear interest at an annual rate of 10%, payable semi-annually on June 15 and
December 15 of each year. Until December 19, 2004, we were permitted under certain circumstances
to pay interest on our Secured Notes through the issuance of additional Secured Notes rather than
the payment of cash at an interest rate of 133/8% per annum. In December 2003,
we made an interest payment on our Secured Notes at the higher rate through the issuance of $6.3
million in original principal amount of additional Secured Notes, increasing the aggregate
principal amount of outstanding Secured Notes to $100.6 million. We have made all other interest
payments on our Secured Notes in cash.
We may redeem our Secured Notes at any time at a redemption price of 100% of the outstanding
principal amount thereof plus accrued and unpaid interest, subject to compliance with the terms of
our Revolving Credit Agreement dated December 19, 2002 with The CIT Group/Business Credit, Inc., as administrative agent and a lender, and certain
other lenders (our Revolver). In addition, in the event of a specified change of control or the
sale of our facility in Texas City, Texas, we are required to offer to repurchase our Secured Notes
at 101% of the outstanding principal amount thereof plus accrued and unpaid interest. Under
certain circumstances, we are also required to use the proceeds of other asset sales to repurchase
those Secured Notes tendered by the holders at a price equal to 100% of the outstanding principal
amount thereof plus accrued and unpaid interest.
The indenture governing our Secured Notes contains numerous covenants and conditions,
including, but not limited to, restrictions on our ability to incur indebtedness, create liens,
sell assets, make investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. The indenture also includes various circumstances and conditions that would, upon
their occurrence and subject in certain cases to notice and grace periods, create an event of
default thereunder. However, the indenture does not require us to satisfy any financial ratios or
maintenance tests.
On December 19, 2002, we also established our Revolver, which provides up to $100 million in
revolving credit loans, subject to borrowing base limitations. Our Revolver has an initial term
ending on September 19, 2007. Under our Revolver, we and Sterling Energy are co-borrowers and are
jointly and severally liable for any indebtedness thereunder. Our Revolver is secured by first
priority liens on all of our accounts receivable, inventory and other specified assets, as well as
all of the issued and outstanding capital stock of Sterling Energy.
Borrowings under our Revolver bear interest, at our option, at an annual rate of either the
Alternate Base Rate plus 0.75% or the LIBO Rate (as defined in our Revolver) plus 2.75%. The
Alternate Base Rate is equal to the greater of the Base Rate as announced from time to time by
JPMorgan Chase Bank in New York, New York or 0.50% per annum above the latest Federal Funds Rate
(as defined in our Revolver). There were no borrowings under our Revolver during the first quarter
of 2006. Under our Revolver, we are also required to pay an aggregate commitment fee of 0.50% per
year (payable monthly) on any unused portion of our Revolver. Available credit under our Revolver
is subject to a monthly borrowing base of 85% of eligible accounts receivable plus the lesser of
$50 million and 65% of eligible inventory. In addition, the borrowing base for our Revolver must
exceed outstanding borrowings thereunder by $8 million at all times. As of March 31, 2006, total
credit available under our Revolver was limited to $50 million due to these borrowing base
limitations. As of March 31, 2006, there were no loans outstanding under our Revolver, and we had
$3 million in outstanding letters of credit issued pursuant to our Revolver. Pursuant to Emerging
Issues Task Force Issue No. 95-22, Balance Sheet Classification of Borrowings under Revolving
Credit Agreements That Include both a Subjective Acceleration Clause and a Lock-Box Arrangement,
any balances outstanding under our Revolver are classified as a current portion of long-term debt.
Our Revolver contains numerous covenants and conditions, including, but not limited to,
restrictions on our ability to incur indebtedness, create liens, sell assets, make investments,
make capital expenditures, engage in mergers and acquisitions and pay dividends. Our Revolver also
contains a covenant that requires us to earn a specified amount of earnings before interest, income
taxes, depreciation and amortization (as defined in our Revolver) on a monthly basis if, for 15
consecutive days, unused availability under our Revolver plus cash on hand is less than $20
million. Our Revolver includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder.
9
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
7. Commitments and Contingencies
Product Contracts:
We have certain long-term agreements that provide for the dedication of 100% of our production
of acetic acid and plasticizers, each to one customer. We also have various sales and conversion
agreements, which dedicate significant portions of our production of styrene to various customers.
Some of these agreements provide for cost recovery plus an agreed profit margin based upon market
prices.
Environmental Regulations:
Our operations involve the handling, production, transportation, treatment and disposal of
materials that are classified as hazardous or toxic waste and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements. Environmental
permits required for our operations are subject to periodic renewal and can be revoked or modified
for cause or when new or revised environmental requirements are implemented. Changing and
increasingly strict environmental requirements can affect the manufacture, handling, processing,
distribution and use of our products and, if so affected, our business and operations may be materially and adversely affected. In addition, changes in environmental
requirements can cause us to incur substantial costs in upgrading or redesigning our facilities and
processes, including our waste treatment, storage, disposal and other waste handling practices and
equipment.
A business risk inherent in chemical operations is the potential for personal injury and
property damage claims from employees, contractors and their employees and nearby landowners and
occupants. While we believe our business operations and facilities generally are operated in
compliance with all applicable environmental and health and safety requirements in all material
respects, we cannot be sure that past practices or future operations will not result in material
claims or regulatory action, require material environmental expenditures or result in exposure or
injury claims by employees, contractors and their employees and the public. Some risk of
environmental costs and liabilities is inherent in our operations and products, as it is with other
companies engaged in similar businesses.
We have incurred, and may continue to incur, liability for investigation and cleanup of waste
or contamination at our own facilities or at facilities operated by third parties where we have disposed of waste. We
continually review all estimates of potential environmental liabilities but we may not have
identified or fully assessed all potential liabilities arising out of our past or present
operations or the amount necessary to investigate and remediate any conditions that may be
significant to us.
Air emissions from our Texas City facility are subject to certain permit requirements and
self-implementing emission limitations and standards under state and federal laws. Our Texas City
facility is located in an area that the Environmental Protection Agency (EPA) has classified as
not having attained the ambient air quality standards for ozone, which is controlled by direct
regulation of volatile organic compounds and nitrogen oxide. Our Texas City facility is also
subject to the federal governments June 1997 National Ambient Air Quality Standards, which lower
the ozone and particulate matter threshold for attainment. The Texas Commission for Environmental
Quality (TCEQ) has imposed strict requirements on regulated facilities, including our Texas City
facility, to ensure that the air quality control region will achieve the ambient air quality
standards for ozone. Local authorities also may impose new ozone and particulate matter standards.
Compliance with these stricter standards may substantially increase our future nitrogen oxide,
volatile organic compounds and particulate matter control costs, the amount and full impact of
which cannot be determined at this time.
On December 13, 2002, the TCEQ adopted a revised State Implementation Plan (SIP) to achieve
compliance with the 1 hour ozone standard of the Clean Air Act. The EPA has recently proposed to
approve this 1 hour SIP, which calls for reduction of emissions of nitrogen oxides (NOx) at our
Texas City facility by approximately 80% by the end of 2007. The current SIP also requires
monitoring of emissions of highly reactive volatile organic carbons (HRVOCs), such as ethylene
and propylene. The cost of compliance with the 1 hour SIP at the Texas City facility is
estimated to be between $12 million and $14 million. This estimate includes our share of capital
required by S&L Cogeneration Company, a 50/50 joint venture between us and Praxair Energy
Resources, Inc. To date we have spent $9.7 million in capital on NOx reductions and HRVOC
monitoring, with $0.4 million of that amount being spent in the first quarter of 2006. In April
2004, the Houston-Galveston region was designated a
moderate non-attainment area with respect to the 8-hour ozone standard of the Clean Air Act, and
compliance with this standard is required no later than June 15, 2010. The TCEQ is currently
considering another revision to the SIP in order to achieve
10
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
compliance with the 8-hour ozone standard. Potential control strategies for this 8-hour SIP are
being reviewed by the TCEQ, and adoption of additional regulations is expected in May of 2007.
These revisions to the SIP are expected to be submitted to the EPA for approval in June 2007, and
may require that emissions of NOx by reduced by 90% by January 1, 2009, as well as further
reductions or additional monitoring of HRVOC emissions. We estimate that an additional $16 million
to $18 million in capital improvements would be required to meet these new requirements. A small
portion of these costs may be recovered from the other parties to our production agreements.
Legal Proceedings:
On July 16, 2001, Sterling Chemicals Holdings, Inc., and most of its U.S. subsidiaries,
including us (collectively, the Debtors) filed voluntary petitions for reorganization under
Chapter 11 of the United States Bankruptcy Code in the U.S. Bankruptcy Court for the Southern
District of Texas. The Debtors plan of reorganization (our Plan of Reorganization) was
confirmed on November 20, 2002 and, on December 19, 2002, the Debtors emerged from bankruptcy
pursuant to the terms of our Plan of Reorganization. On December 29, 2005, the Bankruptcy Court
entered a final decree officially closing the two remaining bankruptcy cases of the Debtors.
On July 5, 2005, Patrick B. McCarthy, an employee of Kinder-Morgan, Inc., was seriously
injured at Kinder-Morgans facilities near Cincinnati, Ohio while attempting to offload a railcar
containing one of our plasticizers products. An investigation into the incident is in its
preliminary stages and the underlying cause of the accident is not yet known. On October 28, 2005,
Mr. McCarthy and his family filed a suit in the Court of Common Pleas, Hamilton County, Ohio (Case
No. A0509144) against us, BASF Corporation and five other defendants seeking over $500,000 in
damages related to medical expenses and loss of earnings and earnings capacity, among other things,
and punitive damages. At this time, it is impossible to determine the extent of, or whether we
will have any, liability for this incident and we will vigorously defend the suit. We believe that
all, or substantially all, of any liability imposed upon us as a result of this suit and our
related out-of-pocket costs and expenses will be covered by our insurance policies, subject to a $1
million deductible. We do not believe that this incident will have a material adverse affect on
our business, financial position, results of operations or cash flows, although we cannot guarantee
that a material adverse effect will not occur.
Other:
Our styrene facilities consist of two trains, a north train and a south train. On September
22, 2005, during a shut down of our plant in anticipation of Hurricane Rita, the superheater in the
south train of our styrene facilities was significantly damaged in a fire, forcing a closure of the
south train until repairs could be completed. In addition, the north train of our styrene
facilities sustained internal damage as a result of this incident and, although still capable of
producing product, the damage caused significant raw material yield and energy inefficiencies. On
January 12, 2006, we shut down the north train of our styrene facilities to make repairs to the
reactor and replace the existing catalyst. In February 2006, both the north and south trains were
re-started. During the shutdowns, we fully met our supply obligations to our contract styrene
customers through the operation of the north train of our styrene facilities, supplemented by open
market purchases of styrene. Currently, we are estimating the total cost for these repairs to be
approximately $11 million. We have also filed a claim for approximately $12 million under our
business interruption insurance policies. As of May 10, 2006, we have received $1.8 million under
these insurance policies. We may not, however, ultimately recover all of our claimed amounts under
our insurance policies. Due to the uncertain nature and status of these claims, we are recording
income associated with these claims as cash is received.
We are subject to various other claims and legal actions that arise in the ordinary course of
our business. We do not believe that any of these claims and actions, separately or in the
aggregate, will have a material adverse effect on our business, financial position, results of
operation or cash flows, although we cannot guarantee that a material adverse effect will not
occur.
11
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS(Continued)
8. Pension Plans and Other Postretirement Benefits
Net periodic pension costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31, |
|
|
|
2006 |
|
|
2005 |
|
|
|
(Dollars in Thousands) |
|
Service cost |
|
$ |
194 |
|
|
$ |
202 |
|
Interest cost |
|
|
1805 |
|
|
|
1,669 |
|
Expected return on plan assets |
|
|
(1,750 |
) |
|
|
(1,667 |
) |
|
|
|
|
|
|
|
Net pension costs |
|
$ |
249 |
|
|
$ |
204 |
|
|
|
|
|
|
|
|
Other postretirement benefits costs consisted of the following components:
|
|
|
|
|
|
|
|
|
|
|
Three months ended March 31, |
|
|
|
2006 |
|
|
2005 |
|
Service cost |
|
$ |
53 |
|
|
$ |
99 |
|
Interest cost |
|
|
388 |
|
|
|
|
|
Amortization of
unrecognized costs |
|
|
(288 |
) |
|
|
|
|
|
|
|
|
|
|
|
Net plan costs |
|
$ |
153 |
|
|
$ |
99 |
|
|
|
|
|
|
|
|
12
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors and Stockholders of Sterling Chemicals, Inc.:
We have reviewed the accompanying condensed consolidated balance sheet of Sterling Chemicals,
Inc. and subsidiaries (the Company) as of March 31, 2006, and the related condensed consolidated
statements of operations and cash flows for the three- month periods ended March 31, 2006 and 2005.
These interim financial statements are the responsibility of the Companys management.
We conducted our reviews in accordance with standards of the Public Company Accounting
Oversight Board (United States). A review of interim financial information consists principally of
applying analytical procedures to financial data and making inquiries of persons responsible for
financial and accounting matters. It is substantially less in scope than an audit conducted in
accordance with standards of the Public Company Accounting Oversight Board (United States), the
objective of which is the expression of an opinion regarding the financial statements taken as a
whole. Accordingly, we do not express such an opinion.
Based on our reviews, we are not aware of any material modifications that should be made to
such condensed consolidated financial statements for them to be in conformity with accounting
principles generally accepted in the United States of America.
We have previously audited, in accordance with the standards of the Public Company Accounting
Oversight Board (United States), the consolidated balance sheet of the Company as of December 31,
2005, and the related consolidated statements of operations, stockholders equity (deficiency in
assets), and cash flows for the year then ended (not presented herein); and in our report dated
March 16, 2006, we expressed an unqualified opinion on those consolidated financial statements. In
our opinion, the information set forth in the accompanying condensed consolidated balance sheet as
of December 31, 2005 is fairly stated, in all material respects, in relation to the consolidated
balance sheet from which it has been derived.
DELOITTE & TOUCHE LLP
Houston, Texas
May 8, 2006
13
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
The following discussion should be read in conjunction with our condensed consolidated
financial statements (including the Notes thereto) included in Item 1, Part I of this report.
Business Overview
We are a leading North American producer of selected petrochemicals used to manufacture a wide
array of consumer goods and industrial products throughout the world. Our primary products are
styrene, acetic acid and plasticizers. Styrene is a commodity chemical used to produce
intermediate products such as polystyrene, expandable polystyrene resins and ABS plastics, which
are used in a wide variety of products such as household goods, foam cups and containers,
disposable food service items, toys, packaging and other consumer and industrial products.
Approximately 50% of our styrene capacity is currently committed for sales in North America under
long-standing customer relationships. We are currently engaged in discussions with one such
customer about renewing our contract when the current term expires at the end of the year. This
contract represents a significant portion of our current North America committed sales volumes.
The balance of our capacity is available to produce styrene for sales throughout the world when
market conditions warrant, including the high growth Asian markets. Acetic acid is used primarily
to produce vinyl acetate monomer, which is used in a variety of products, including adhesives and
surface coatings. All of our acetic acid production is sold to BP Amoco Chemical Company (BP
Chemicals) pursuant to a long-term contract that extends until 2016, which has provided us with a
stable, steadily increasing source of income since the inception of this relationship in 1986. All
of our plasticizers, which are used to make flexible plastics, such as shower curtains, floor
coverings, automotive parts and construction materials, are sold to BASF Corporation (BASF)
pursuant to a long-term production agreement that expires in 2013, subject to some limited early
termination rights held by BASF.
We generally sell our petrochemicals products to customers for use in the manufacture of other
chemicals and products, which in turn are used in the production of a wide array of consumer goods
and industrial products throughout the world. Styrene is a commodity and exhibits wide swings in
prices and profit margins based upon current and anticipated levels of supply and demand. The
acetic acid industry tends to sell most of its products through long-term sales agreements having
cost plus pricing mechanisms, which eliminates much of the volatility seen in other
petrochemicals products and results in more stable and predictable earnings and profit margins.
Although exceptions occasionally occur, as a general rule, if styrene profit margins are favorable,
our overall financial performance is good, but our overall financial performance suffers when
styrene margins are unfavorable. The market for styrene roughly follows repetitive cycles, and
general trends in the supply and demand balance may be observed over time. However, it is
difficult, if not impossible, to definitively predict when market conditions will be favorable or
unfavorable.
The financial performance of each of our products is primarily a function of sales prices, the
cost of raw materials and energy and sales volumes. While changes in the prices for our products
may be tracked through a variety of sources, a change in price does not necessarily result in a
corresponding change in our financial performance. When the prices of our products increase or
decrease, our overall financial performance may improve, decline or stay roughly the same depending
upon the extent and direction of changes in our costs for raw materials and energy and our
production rates. For most of our products, the combined cost of raw materials and energy
resources is far greater than all other costs of production combined. We use significant amounts
of natural gas as fuel in the production of our products, and the producers of most of our raw
materials use significant amounts of natural gas in their production. As a result, our production
and raw materials costs increase or decrease based upon changes in the price for natural gas.
Natural gas and most of our raw materials are commodities and, consequently, are subject to wide
fluctuations in prices, which can, and often do, move independently of changes in the prices for
our products. Prices for, and the availability of, natural gas and many of our raw materials are
largely based on regional factors, which can result in wide disparities in prices in different
parts of the world or shortages or unavailability in some regions at the same time when these
products are plentiful in other parts of the world. Prices for styrene, on the other hand, tend to
be more consistent throughout the world, after taking into account transportation costs.
Consequently, changes in prices for natural gas and raw materials tend to impact the margin on our
sales rather than the price of our products, with margins increasing when natural gas and raw
materials costs decline and vice versa. In addition, many producers in other parts of the world
use oil-based processes rather than natural gas-based processes. Consequently, the relationship
between the price of crude oil and the price of natural gas can either increase or decrease our
competitiveness depending on their relative values at any particular point in time. Sales volumes
influence our overall financial performance in a variety of ways. As a general rule, increases in
sales volumes will result in an increase in overall revenues and vice versa, although this is not
necessarily the case since the prices for some of our products can change dramatically from
month-to-month. More importantly, changes in production rates impact the average cost per pound of
the products produced. If more pounds are produced, our fixed costs are spread over a greater
number of pounds resulting in a lower average cost to produce each pound. In addition, our
production rates influence the overall efficiency of our manufacturing unit and the yields we
receive from our raw materials.
Many industry experts had been forecasting that the balance of supply and demand for styrene
would favor producers over the
14
near-term, especially in the Asian markets. Over the last five years, China has been the driver
for growth in styrene demand, representing around 75% of the worlds new styrene demand in that
period. Historically, we have positioned ourselves to take advantage of peaks in the Asian styrene
markets, with only 50% of our styrene capacity being committed under long-term arrangements.
However, over the last two years, relatively high benzene and natural gas prices have significantly
limited our ability to sell styrene into the Asian markets, and high styrene prices have reduced
styrene demand growth rates. We expect these dynamics to continue throughout 2006. Further
complicating our ability to sell styrene into the Asian markets is the announcement by several of
our competitors of their intention to build new styrene production units outside the United States
during the late 2006 to 2008 time frame. Several of these facilities appear likely to startup
during this period, although it is not uncommon for announced construction to be delayed or
abandoned. In addition, most of this new capacity is being constructed in politically unstable
regions of the world, such as the Middle East, which may impact the start-up of this new capacity.
If and when these new units are completed, we would anticipate more difficult market conditions,
especially in the export markets, until the additional supply is absorbed by growth in market
demand.
Given the market conditions in the Asian markets and the high domestic raw materials and
energy costs we have been experiencing, most of our styrene sales over the last two years have been
made to customers in NAFTA countries and South America. We expect that most our styrene sales in
the next three to five years will continue to be in these areas. Consequently, we intend to focus
our efforts on increasing market share in these areas, with periodic Asian styrene sales on an
opportunistic basis, until market conditions in Asia become more viable for North American styrene
producers. We cannot, however, guarantee that we will be successful in increasing our market share
in these areas during that period or guarantee when, or if, market conditions for North American
styrene producers will improve in Asia.
Our styrene facilities consist of two trains, a north train and a south train. On September
22, 2005, during a shut down of our plant in anticipation of Hurricane Rita, the superheater in the
south train of our styrene facilities was significantly damaged in a fire, forcing a closure of the
south train until repairs could be completed. In addition, the north train of our styrene
facilities sustained internal damage as a result of this incident and, although still capable of
producing product, the damage caused significant raw material yield and energy inefficiencies. On
January 12, 2006, we shut down the north train of our styrene facilities to make repairs to the
reactor and replace the existing catalyst. In February 2006, both the north and south trains were
re-started. During the shutdowns, we fully met our supply obligations to our contract styrene
customers through the operation of the north train of our styrene facilities, supplemented by open
market purchases of styrene. Currently, we are estimating the total cost for these repairs to be
approximately $11 million. We have also filed a claim for approximately $12 million under our
business interruption insurance policies. As of May 10, 2006, we have received $1.8 million under
these insurance policies. We may not, however, ultimately recover all of our claimed amounts under
our insurance policies. Due to the uncertain nature and status of these claims, we are recording
income associated with these claims as cash is received.
Margins for acetic acid have grown steadily over the past several years, with our
profitability for acetic acid continuing to be strong during the first quarter of 2006. The North
American acetic acid market is mature and well developed, with demand being linked to the demand
for vinyl acetate monomer, a key intermediate in the production of a wide array of polymers. Vinyl
acetate monomer is the largest derivative of acetic acid, representing just over 40% of total
demand. From 2005 to 2009, global production of vinyl acetate monomer is expected to increase from
7.3 billion pounds to 8.3 billion pounds. The acetic acid industry tends to sell most of its
products through long term sales agreements having cost plus pricing mechanisms, which eliminates
much of the volatility seen in other petrochemicals products and results in more stable and
predictable earnings and profit margins. All of our acetic acid production is sold to BP Chemicals
under a long-term production agreement that extends until at least 2016. Under the production
agreement, BP Chemicals markets all of the acetic acid we produce and pays us, among other amounts,
a portion of the profits earned from their sales of our acetic acid.
In the past, we have produced linear plasticizers, which have historically received a premium
over competing branched propylene-based products for customers that require enhanced performance
properties. However, the markets for competing plasticizers can be affected by the cost of the
underlying raw materials, especially when the cost of one olefin rises faster than the other, or by
the introduction of new products. In 2005, BP Chemicals announced the permanent closure of its
linear alpha-olefins production facility in Pasadena, Texas, the primary source of supply of this
feedstock to the oxo-alcohols production unit at our plasticizers facility. Due to the limited
supply and the high price of replacing this source of linear alpha-olefins feedstock, our
oxo-alcohols facility is likely to be closed by the end of 2006. In addition, the increased cost
of the linear alpha-olefins feedstock increases the competitiveness of lower cost branched
propylene-based products and C4-based products, which will probably replace linear plasticizers for
most applications over the long-term. We are currently in the process of modifying our
plasticizers facilities to produce lower cost-branched plasticizers products. In April 2006, we
received a notice from BASF that they plan to terminate their obligation under the plasticizers
production agreement with regard to the oxo alcohol unit effective July 31, 2006.
15
Results of Operations
Three Months Ended March 31, 2006 Compared to Three Months Ended March 31, 2005
Revenues and Income (Loss) from Continuing Operations
Our revenues were $137 million for the first quarter of 2006, a 24% decrease from the $180
million in revenues we recorded for the first quarter of 2005. This reduction in revenues was
primarily driven by the limited production from our styrene facility in the first quarter of 2006
as discussed above. The north train of our styrene facility was repaired and operating at
scheduled rates by February 1, 2006 and the south train of our styrene facility was repaired and
operating by March 1, 2006 We recorded a net loss from continuing operations of $9 million for
the first quarter of 2006, compared to income of $5 million which we recorded in the first quarter
of 2005. The loss in the first quarter of 2006 was primarily a result of the repairs necessary to
bring the north and south trains of our styrene unit back up along with the regularly scheduled
maintenance.
Revenues from our styrene operations were $100 million for the first quarter of 2006, a
decrease of 34% from the $150 million in revenues we received from these operations for the first
quarter of 2005. This decrease in revenues from our styrene operations was due to the performance
of a maintenance turnaround on our styrene production facility during the first quarter of 2006 to
repair the damage caused by the September 22, 2005 fire discussed above. As a part of normal
recurring operations, each of our manufacturing units is completely shut down from time to time,
for a period typically lasting two to four weeks, to replace catalysts and perform major
maintenance work required to sustain long-term production. These periods are commonly referred to
as turnarounds or shutdowns. While actual timing is subject to a number of variables,
turnarounds of our styrene unit typically occur every two to three years. Because of the fire that
occurred in September 2005, we decided to perform the styrene turnaround earlier than planned. We
expense the costs of turnarounds as the associated expenses are incurred. As expenses for
turnarounds, especially for our styrene unit, can be significant, the impact of turnarounds can be
material for financial reporting periods during which the turnarounds actually occur. During the
first quarter of 2006, we incurred approximately $9 million of expenses associated with this
turnaround of our styrene unit. During the first quarter of 2006, the prices we paid for benzene,
one of the primary raw materials required for styrene production, decreased 12% from the prices we
paid for benzene during the first quarter of 2005, and the prices we paid for ethylene, the other
primary raw material required for styrene production, increased 7% from the prices we paid for
ethylene during the first quarter of 2005. The average price we paid for natural gas for the first
quarter of 2006 increased 24% compared to the average price we paid for natural gas during the
first quarter of 2005.
Revenues from acetic acid and plasticizers were $37 million for the first quarter of 2006
compared to the $30 million in revenues we received from these operations during the first quarter
of 2005. This increase in revenues resulted from a 26% increase in acetic acid revenues and an 18%
increase in plasticizer revenues.
Selling, General and Administrative (SG&A) Expenses
Our SG&A expenses for the first quarter of 2006 were $0.7 million compared to the $2.5 million
in SG&A expenses we recorded for the first quarter of 2005. This decrease was due to our continued
cost cutting efforts and our exit from the acrylonitrile and derivatives businesses. Additionally,
we recorded a $0.5 million reduction in our bad debt expense after a review of our allowance for
doubtful accounts during the first quarter of 2006.
Provision (Benefit) for Income Taxes
During the first quarter of 2006, we recorded a $5 million benefit for income taxes from
continuing operations compared to a $3 million provision for income taxes from continuing
operations for the first quarter of 2005. This difference was due to the pre-tax loss we incurred
during the first quarter of 2006.
Liquidity and Capital Resources
On December 19, 2002, we issued $94.3 million in original principal amount of our Secured
Notes. Our Secured Notes are senior secured obligations and rank equally in right of payment with
all of our other existing and future senior indebtedness, and senior in right of payment to all of
our existing and future subordinated indebtedness. Our Secured Notes are guaranteed by Sterling
Energy, our only wholly owned subsidiary. Sterling Energys guaranty ranks equally in right of
payment with all of its existing and future senior indebtedness, and senior in right of payment to
all of its existing and future subordinated indebtedness. Our Secured Notes and Sterling Energys
guaranty are secured by a first priority lien on all of our production facilities and related
assets.
Our Secured Notes bear interest at an annual rate of 10%, payable semi-annually on June 15 and
December 15 of each year. Until December 19, 2004, we were permitted under certain circumstances
to pay interest on our Secured Notes through the
16
issuance of additional Secured Notes rather than the payment of cash at an interest rate of
13 3/8
% per annum. In December 2003, we made an interest payment on our Secured
Notes at the higher rate through the issuance of $6.3 million in original principal amount of
additional Secured Notes, increasing the aggregate principal amount of outstanding Secured Notes to
$100.6 million. We have made all other interest payments on our Secured Notes in cash. We may
redeem our Secured Notes at any time at a redemption price of 100% of the outstanding principal
amount thereof plus accrued and unpaid interest, subject to compliance with the terms of our
Revolver. In addition, in the event of a specified change of control or the sale of our facility
in Texas City, Texas, we are required to offer to repurchase our Secured Notes at 101% of the
outstanding principal amount thereof plus accrued and unpaid interest. Under certain
circumstances, we are also required to use the proceeds of other asset sales to repurchase those
Secured Notes tendered by the holders at a price equal to 100% of the outstanding principal amount
thereof plus accrued and unpaid interest.
The indenture governing our Secured Notes contains numerous covenants and conditions,
including, but not limited to, restrictions on our ability to incur indebtedness, create liens,
sell assets, make investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. The indenture also includes various circumstances and conditions that would, upon
their occurrence and subject in certain cases to notice and grace periods, create an event of
default thereunder. However, the indenture does not require us to satisfy any financial ratios or
maintenance tests.
On December 19, 2002, we also established our Revolver, which provides up to $100 million in
revolving credit loans, subject to borrowing base limitations. Our Revolver has an initial term
ending on September 19, 2007. Under our Revolver, we and Sterling Energy are co-borrowers and are
jointly and severally liable for any indebtedness thereunder. Our Revolver is secured by first
priority liens on all of our accounts receivable, inventory and other specified assets, as well as
all of the issued and outstanding capital stock of Sterling Energy.
Borrowings under our Revolver bear interest, at our option, at an annual rate of either the
Alternate Base Rate plus 0.75% or the LIBO Rate (as defined in our Revolver) plus 2.75%. The
Alternate Base Rate is equal to the greater of the Base Rate as announced from time to time by
JPMorgan Chase Bank in New York, New York or 0.50% per annum above the latest Federal Funds Rate
(as defined in our Revolver). There were no borrowings under our Revolver during the first quarter
of 2006. Under our Revolver, we are also required to pay an aggregate commitment fee of 0.50% per
year (payable monthly) on any unused portion. Available credit is subject to a monthly borrowing
base of 85% of eligible accounts receivable plus the lesser of $50 million and 65% of eligible
inventory. In addition, the borrowing base for our Revolver must exceed outstanding borrowings
thereunder by $8 million at all times. As of March 31, 2006, total credit available under our
Revolver was limited to $50 million due to these borrowing base limitations. As of March 31, 2006,
there were no loans outstanding under our Revolver, and we had $3 million in letters of credit
outstanding.
Our Revolver contains numerous covenants and conditions, including, but not limited to,
restrictions on our ability to incur indebtedness, create liens, sell assets, make investments,
make capital expenditures, engage in mergers and acquisitions and pay dividends. Our Revolver also
contains a covenant that requires us to earn a specified amount of earnings before interest, income
taxes, depreciation and amortization (as defined in our Revolver) on a monthly basis if, for 15
consecutive days, unused availability under our Revolver plus cash on hand is less than $20
million. Our Revolver includes various circumstances and conditions that would, upon their
occurrence and subject in certain cases to notice and grace periods, create an event of default
thereunder.
Our liquidity (i.e., cash and cash equivalents plus total credit available under our Revolver)
was $65 million at March 31, 2006, a decrease of $21 million compared to our liquidity at December
31, 2005. This decrease was primarily due to the completion of the styrene maintenance turnaround
and repairs to our styrene facility during the first quarter of 2006. The total cost of this
turnaround and the repairs, including maintenance expense, catalyst installation and capital
projects, was approximately $15 million. We believe that our cash on hand, together with credit
available under our Revolver, will be sufficient to meet our short-term and long-term liquidity
needs for the reasonably foreseeable future, although we cannot guarantee that our liquidity will
be adequate during any particular period.
Working Capital
Our working capital, excluding assets and liabilities from discontinued operations, was $65
million on March 31, 2006, a decrease of $14 million thereof from December 31, 2005. This decrease
in working capital resulted primarily from a decrease in our cash balances due to the shutdown of
our styrene unit in the first quarter of 2006.
Cash Flow
Net cash used in our operations was $18 million for the first quarter of 2006, compared to the
$3 million in net cash provided by operations during the first quarter of 2005. This decrease in
net cash flow in the first quarter of 2006 was primarily driven by
17
the cash outflow associated with the styrene turnaround and repairs to our styrene facility
and an increase in inventories. Net cash flow used in our investing activities was $6 million
during the first quarter of 2006, whereas we used $1.9 million of net cash flow in our investing
activities during the first quarter of 2005. There was no activity under our Revolver during the
first quarter of 2006.
Capital Expenditures
Our capital expenditures were $6 million during the first quarter of 2006 and $1.6 million
during the first quarter of 2005. We expect our capital expenditures for the remainder of 2006 to
be between $10 million and $12 million, primarily for routine safety, environmental and replacement
capital.
Contractual Cash Obligations
As of March 31, 2006, there have been no material changes to the significant contractual
obligations disclosed in our Annual Report on Form 10-K for the year ended December 31, 2005.
Critical Accounting Policies, Use of Estimates and Assumptions
The preparation of financial statements in conformity with generally accepted accounting
principles requires management to make estimates and assumptions that affect the amounts reported
in the condensed consolidated financial statements and related notes. Actual results could differ
from those estimates. On an ongoing basis, we review our estimates, including those related to the
allowance for doubtful accounts, recoverability of long-lived assets, deferred tax asset valuation
allowance, litigation, environmental liabilities, pension and post-retirement benefits and various
other operating allowances and accruals, based on currently available information. Changes in
facts and circumstances may alter such estimates and affect our results of operations and financial
position in future periods. There have been no material changes or developments in our evaluation
of the accounting estimates or the underlying assumptions or methodologies that we believe to be
Critical Accounting Policies disclosed in our Annual Report on Form 10-K for the fiscal year ended
December 31, 2005.
Item 3. Quantitative and Qualitative Disclosures about Market Risk
Our financial results can be affected by volatile changes in raw materials, natural gas and
finished product sales prices. Borrowings under our Revolver bear interest, at our option, at an
annual rate of either the Alternate Base Rate plus 0.75% or the LIBO Rate (as defined in our
Revolver) plus 2.75%. The Alternate Base Rate is equal to the greater of the Base Rate as
announced from time to time by JPMorgan Chase Bank in New York, New York or 0.50% per annum above
the latest Federal Funds Rate (as defined in our Revolver). There were no borrowings under our
Revolver during the first quarter of 2006. The fair value of our Revolver is the same as its
carrying value due to the short-term nature of this financial instrument. Our Secured Notes bear
interest at an annual rate of 10%, payable semi-annually on June 15 and December 15 of each year.
The fair value of our Secured Notes is based on their quoted price, which may vary in response to
changing interest rates. As of March 31, 2006, the fair value of the Secured Notes was $94,875.
Item 4. Controls and Procedures
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our reports under the Securities Exchange Act of 1934, as amended (the
Exchange Act), is recorded, processed, summarized and reported within the time periods specified
in the rules and forms of the Securities and Exchange Commission, and that such information is
accumulated and communicated to our management, including our Chief Executive Officer and Chief
Financial Officer, as appropriate, to allow timely decisions regarding required disclosure.
Management necessarily applies its judgment in assessing the costs and benefits of such controls
and procedures which, by their nature, can provide only reasonable assurance regarding managements
control objectives.
We carried out an evaluation, under the supervision and with the participation of our
management, including our Chief Executive Officer and Chief Financial Officer, of the effectiveness
of the design and operation of our disclosure controls and procedures pursuant to Exchange Act Rule
13a-15, as of the end of the fiscal period covered by this report on Form 10-Q. Based upon that
evaluation, each of our Chief Executive Officer and our Chief Financial Officer concluded that our
disclosure controls and procedures are effective in timely alerting them to material information
relating to us (including our consolidated subsidiaries) that is required to be disclosed in our
Exchange Act reports. In connection with our evaluation, no change was identified in our internal
controls over financial reporting that occurred during the first quarter of 2006 that has
materially affected, or is reasonably likely to materially affect, our internal controls over
financial reporting.
18
Under the current rules and regulations promulgated by the Securities and Exchange Commission,
beginning with our Annual Report on Form 10-K for 2007, we will be subject to the provisions of
Section 404 of the Sarbanes-Oxley Act that require an annual management assessment of our internal
controls over financial reporting and related attestation by our independent registered public
accounting firm.
19
PART II.
OTHER INFORMATION
Item 1. Legal Proceedings
The information under Legal Proceedings in Note 7 to the consolidated financial statements
included in Item 1 of Part I of this report is hereby incorporated by reference.
Item 6. Exhibits
The following are filed or furnished as part of this Form 10-Q:
|
|
|
|
|
Exhibit |
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|
|
|
Number |
|
|
|
Description of Exhibit |
2.1
|
|
-
|
|
Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc.
into Sterling Chemicals, Inc. (incorporated by reference from Exhibit 2.1 to our
Annual Report on Form 10-K for the fiscal year ended September 30, 2002). |
2.2
|
|
-
|
|
Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et al., dated
October 14, 2002 (incorporated by reference from Exhibit 2.1 to our Form 8-K filed
on November 26, 2002). |
2.3
|
|
-
|
|
First Modification to Joint Plan of Reorganization of Sterling Chemicals
Holdings, Inc., et al., dated November 18, 2002 (incorporated by reference from
Exhibit 2.2 to our Form 8-K filed on November 26, 2002). |
3.1
|
|
-
|
|
Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated by reference from Exhibit 3.1 to our Quarterly
Report on Form 10-Q for the fiscal quarter ended March 31, 2005). |
3.2
|
|
-
|
|
Restated Certificate of Designations, Preferences, Rights and Limitations of
Series A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2003). |
3.3
|
|
-
|
|
Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the fiscal
quarter ended June 30, 2003). |
**15.1
|
|
-
|
|
Letter of Deloitte & Touche LLP regarding unaudited interim financial
information. |
**31.1
|
|
-
|
|
Rule 13a-14(a) Certification of the Chief Executive Officer |
**31.2
|
|
-
|
|
Rule 13a-14(a) Certification of the Chief Financial Officer |
**32.1
|
|
-
|
|
Section 1350 Certification of the Chief Executive Officer |
**32.2
|
|
-
|
|
Section 1350 Certification of the Chief Financial Officer |
|
|
|
** |
|
Filed or furnished herewith |
20
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, as amended, the
Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly
authorized.
|
|
|
|
|
|
STERLING CHEMICALS, INC.
(Registrant)
|
|
Date: May 10, 2006 |
By /s/ RICHARD K. CRUMP
|
|
|
Richard K. Crump |
|
|
President and Chief Executive Officer |
|
|
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Date: May 10, 2006 |
By /s/ PAUL G. VANDERHOVEN
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Paul G. Vanderhoven |
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Senior Vice President-Finance and Chief Financial Officer
(Principal Financial Officer) |
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21
EXHIBIT INDEX
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Exhibit |
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Number |
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Description of Exhibit |
2.1
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-
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Certificate of Ownership and Merger merging Sterling Chemicals Holdings, Inc.
into Sterling Chemicals, Inc. (incorporated by reference from Exhibit 2.1 to our
Annual Report on Form 10-K for the fiscal year ended September 30, 2002). |
2.2
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-
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Joint Plan of Reorganization of Sterling Chemicals Holdings, Inc., et al., dated
October 14, 2002 (incorporated by reference from Exhibit 2.1 to our Form 8-K filed
on November 26, 2002). |
2.3
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-
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First Modification to Joint Plan of Reorganization of Sterling Chemicals
Holdings, Inc., et al., dated November 18, 2002 (incorporated by reference from
Exhibit 2.2 to our Form 8-K filed on November 26, 2002). |
3.1
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-
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Amended and Restated Certificate of Incorporation of Sterling Chemicals, Inc.
(conformed copy) (incorporated by reference from Exhibit 3.1 to our Quarterly
Report on Form 10-Q for the fiscal quarter ended March 31, 2005). |
3.2
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-
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Restated Certificate of Designations, Preferences, Rights and Limitations of
Series A Convertible Preferred Stock of Sterling Chemicals, Inc. (incorporated by
reference from Exhibit 3.2 to our Annual Report on Form 10-K for the fiscal year
ended December 31, 2003). |
3.3
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-
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Restated Bylaws of Sterling Chemicals, Inc. (conformed copy) (incorporated by
reference from Exhibit 3.3 to our Quarterly Report on Form 10-Q for the fiscal
quarter ended June 30, 2003). |
**15.1
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-
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Letter of Deloitte & Touche LLP regarding unaudited interim financial
information. |
**31.1
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-
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Rule 13a-14(a) Certification of the Chief Executive Officer |
**31.2
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-
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Rule 13a-14(a) Certification of the Chief Financial Officer |
**32.1
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-
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Section 1350 Certification of the Chief Executive Officer |
**32.2
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-
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Section 1350 Certification of the Chief Financial Officer |
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** |
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Filed or furnished herewith |
22