Delaware
|
13-3070826
|
(State
of Incorporation)
|
(IRS
Employer Identification No.)
|
2511
Garden Road
|
93940
|
Building
A, Suite 200
|
(Zip
Code)
|
Monterey,
California
|
|
(Address
of principal executive offices)
|
|
(831)
642-9300
|
|
(Registrant’s
telephone number, including area
code)
|
TABLE
OF CONTENTS
|
|
Page
|
|
PART
I - FINANCIAL INFORMATION
|
|
1
|
|
4-20
|
|
22
|
|
29
|
|
32
|
|
PART
II - OTHER INFORMATION
|
|
33
|
|
34
|
CENTURY
ALUMINUM COMPANY
|
||||||||
CONSOLIDATED
BALANCE SHEETS
|
||||||||
(Dollars
in thousands)
|
||||||||
September
30,
|
December
31,
|
|||||||
2007
|
2006
|
|||||||
ASSETS
|
(UNAUDITED)
|
|||||||
Cash
|
$ |
64,776
|
$ |
96,365
|
||||
Restricted
cash
|
867
|
2,011
|
||||||
Short-term
investments
|
258,727
|
--
|
||||||
Accounts
receivable — net
|
100,127
|
113,371
|
||||||
Due
from affiliates
|
27,693
|
37,542
|
||||||
Inventories
|
166,400
|
145,410
|
||||||
Prepaid
and other current assets
|
20,194
|
19,830
|
||||||
Deferred
taxes — current portion
|
116,042
|
103,110
|
||||||
Total
current assets
|
754,826
|
517,639
|
||||||
Property,
plant and equipment — net
|
1,259,776
|
1,218,777
|
||||||
Intangible
asset — net
|
51,101
|
61,594
|
||||||
Goodwill
|
94,844
|
94,844
|
||||||
Other
assets
|
323,824
|
292,380
|
||||||
TOTAL
ASSETS
|
$ |
2,484,371
|
$ |
2,185,234
|
||||
LIABILITIES
AND SHAREHOLDERS’ EQUITY
|
||||||||
LIABILITIES:
|
||||||||
Accounts
payable, trade
|
$ |
72,859
|
$ |
64,849
|
||||
Due
to affiliates
|
225,960
|
282,282
|
||||||
Accrued
and other current liabilities
|
44,250
|
75,143
|
||||||
Long
term debt — current portion
|
--
|
30,105
|
||||||
Accrued
employee benefits costs — current portion
|
11,083
|
11,083
|
||||||
Convertible
senior notes
|
175,000
|
175,000
|
||||||
Industrial
revenue bonds
|
7,815
|
7,815
|
||||||
Total
current liabilities
|
536,967
|
646,277
|
||||||
Senior
unsecured notes payable
|
250,000
|
250,000
|
||||||
Nordural
debt
|
20,000
|
309,331
|
||||||
Accrued
pension benefits costs — less current portion
|
15,987
|
19,239
|
||||||
Accrued
postretirement benefits costs — less
current portion
|
209,092
|
206,415
|
||||||
Due
to affiliates – less current portion
|
716,636
|
554,864
|
||||||
Other
liabilities
|
40,686
|
27,811
|
||||||
Deferred
taxes
|
59,860
|
41,587
|
||||||
Total
noncurrent liabilities
|
1,312,261
|
1,409,247
|
||||||
CONTINGENCIES
AND COMMITMENTS (NOTE 8)
|
||||||||
SHAREHOLDERS’
EQUITY:
|
||||||||
Common
stock (one cent par value, 100,000,000 shares authorized; 40,958,071
and
32,457,670 shares issued and outstanding at September 30, 2007 and
December 31, 2006, respectively)
|
410
|
325
|
||||||
Additional
paid-in capital
|
854,545
|
432,270
|
||||||
Accumulated
other comprehensive loss
|
(86,653 | ) | (166,572 | ) | ||||
Accumulated
deficit
|
(133,159 | ) | (136,313 | ) | ||||
Total
shareholders’ equity
|
635,143
|
129,710
|
||||||
TOTAL
LIABILITIES AND SHAREHOLDERS’ EQUITY
|
$ |
2,484,371
|
$ |
2,185,234
|
CENTURY
ALUMINUM COMPANY
|
||||||||||||||||
CONSOLIDATED
STATEMENTS OF OPERATIONS
|
||||||||||||||||
(Dollars
in thousands, except per share amounts)
|
||||||||||||||||
(UNAUDITED)
|
||||||||||||||||
Three
months ended
September
30,
|
Nine
months ended
September
30,
|
|||||||||||||||
2007
|
2006
|
2007
|
2006
|
|||||||||||||
NET
SALES:
|
||||||||||||||||
Third-party
customers
|
$ |
360,336
|
$ |
312,038
|
$ |
1,112,072
|
$ |
966,753
|
||||||||
Related
parties
|
94,035
|
69,239
|
253,961
|
167,446
|
||||||||||||
454,371
|
381,277
|
1,366,033
|
1,134,199
|
|||||||||||||
Cost
of goods sold
|
369,875
|
310,303
|
1,062,493
|
878,753
|
||||||||||||
Gross
profit
|
84,496
|
70,974
|
303,540
|
255,446
|
||||||||||||
Selling,
general and administrative expenses
|
13,372
|
8,144
|
40,784
|
28,639
|
||||||||||||
Operating
income
|
71,124
|
62,830
|
262,756
|
226,807
|
||||||||||||
Interest
expense
|
(6,099 | ) | (10,271 | ) | (26,794 | ) | (25,822 | ) | ||||||||
Interest
income
|
3,442
|
448
|
7,668
|
797
|
||||||||||||
Net
gain (loss) on forward contracts
|
(75,041 | ) |
210,268
|
(279,897 | ) | (106,948 | ) | |||||||||
Other
income (expense) - net
|
(131 | ) |
3
|
(3,426 | ) | (121 | ) | |||||||||
Income
(loss) before income taxes and equity in earnings of joint
ventures
|
(6,705 | ) |
263,278
|
(39,693 | ) |
94,713
|
||||||||||
Income
tax (expense) benefit
|
10,438
|
(92,922 | ) |
39,396
|
(27,675 | ) | ||||||||||
Income
(loss) before equity in earnings of joint
ventures
|
3,733
|
170,356
|
(297 | ) |
67,038
|
|||||||||||
Equity
in earnings of joint ventures
|
3,737
|
3,583
|
11,351
|
11,130
|
||||||||||||
Net
income
|
$ |
7,470
|
$ |
173,939
|
$ |
11,054
|
$ |
78,168
|
||||||||
EARNINGS
PER COMMON SHARE:
|
||||||||||||||||
Basic
|
$ |
0.18
|
$ |
5.36
|
$ |
0.31
|
$ |
2.41
|
||||||||
Diluted
|
$ |
0.17
|
$ |
5.26
|
$ |
0.29
|
$ |
2.38
|
||||||||
WEIGHTED
AVERAGE COMMON SHARES OUTSTANDING:
|
||||||||||||||||
Basic
|
40,957
|
32,438
|
35,927
|
32,374
|
||||||||||||
Diluted
|
43,459
|
33,148
|
38,246
|
33,515
|
CENTURY
ALUMINUM COMPANY
|
||||||||
CONSOLIDATED
STATEMENTS OF CASH FLOWS
|
||||||||
(Dollars
in thousands)
|
||||||||
(UNAUDITED)
|
||||||||
Nine
months ended September 30,
|
||||||||
2007
|
2006
|
|||||||
CASH
FLOWS FROM OPERATING ACTIVITIES:
|
||||||||
Net
income
|
$ |
11,054
|
$ |
78,168
|
||||
Adjustments
to reconcile net income to net cash provided by (used in) operating
activities:
|
||||||||
Unrealized
net loss on forward contracts
|
201,999
|
62,766
|
||||||
Depreciation
and amortization
|
57,735
|
50,090
|
||||||
Deferred
income taxes
|
(38,822 | ) | (26,224 | ) | ||||
Pension
and other post retirement benefits
|
6,499
|
11,005
|
||||||
Stock-based
compensation
|
3,765
|
4,603
|
||||||
Excess
tax benefits from share-based compensation
|
(516 | ) | (1,244 | ) | ||||
(Gain)
loss on disposal of assets
|
(49 | ) |
43
|
|||||
Non-cash
loss on early extinguishment of debt
|
2,461
|
--
|
||||||
Increase
in short-term investments – net
|
(258,727 | ) |
--
|
|||||
Undistributed
earnings of joint ventures
|
(11,351 | ) | (11,130 | ) | ||||
Changes
in operating assets and liabilities:
|
||||||||
Accounts
receivable – net
|
13,244
|
628
|
||||||
Due
from affiliates
|
9,849
|
(9,562 | ) | |||||
Inventories
|
(20,990 | ) | (29,084 | ) | ||||
Prepaid
and other current assets
|
(1,988 | ) | (4,564 | ) | ||||
Accounts
payable – trade
|
11,849
|
(784 | ) | |||||
Due
to affiliates
|
12,018
|
3,129
|
||||||
Accrued
and other current liabilities
|
(52,289 | ) | (6,381 | ) | ||||
Other
– net
|
13,519
|
(3,949 | ) | |||||
Net
cash provided by (used in) operating activities
|
(40,740 | ) |
117,510
|
|||||
CASH
FLOWS FROM INVESTING ACTIVITIES:
|
||||||||
Nordural
expansion
|
(79,560 | ) | (155,756 | ) | ||||
Purchase
of property, plant and equipment
|
(13,693 | ) | (10,610 | ) | ||||
Restricted
and other cash deposits
|
3,744
|
(3,998 | ) | |||||
Proceeds
from sale of property, plant and equipment
|
543
|
22
|
||||||
Net
cash used in investing activities
|
(88,966 | ) | (170,342 | ) | ||||
CASH
FLOWS FROM FINANCING ACTIVITIES:
|
||||||||
Borrowings
of long-term debt
|
30,000
|
89,000
|
||||||
Repayment
of long-term debt
|
(349,436 | ) | (434 | ) | ||||
Net
repayments under revolving credit facility
|
--
|
(8,069 | ) | |||||
Excess
tax benefits from shared-based compensation
|
516
|
1,244
|
||||||
Issuance
of common stock – net of issuance costs
|
417,037
|
3,433
|
||||||
Net
cash provided by financing activities
|
98,117
|
85,174
|
||||||
NET
CHANGE IN CASH
|
(31,589 | ) |
32,342
|
|||||
Cash,
beginning of the period
|
96,365
|
17,752
|
||||||
Cash,
end of the period
|
$ |
64,776
|
$ |
50,094
|
1.
|
2.
|
Equity
Offering
|
3.
|
Earnings
Per Share
|
For
the three months ended September 30,
|
||||||||||||||||||||||||
2007
|
2006
|
|||||||||||||||||||||||
Income
|
Shares
|
Per-Share
|
Income
|
Shares
|
Per-Share
|
|||||||||||||||||||
Net
income
|
$ |
7,470
|
$ |
173,939
|
||||||||||||||||||||
Basic
EPS:
|
||||||||||||||||||||||||
Income
applicable to common shareholders
|
7,470
|
40,957
|
$ |
0.18
|
173,939
|
32,438
|
$ |
5.36
|
||||||||||||||||
Effect
of Dilutive Securities:
|
||||||||||||||||||||||||
Options
|
--
|
66
|
--
|
60
|
||||||||||||||||||||
Service-based
stock awards
|
--
|
80
|
--
|
94
|
||||||||||||||||||||
Assumed
conversion of convertible debt
|
--
|
2,356
|
490
|
556
|
||||||||||||||||||||
Diluted
EPS:
|
||||||||||||||||||||||||
Income
applicable to common shareholders with assumed conversion
|
$ |
7,470
|
43,459
|
$ |
0.17
|
$ |
174,429
|
33,148
|
$ |
5.26
|
For
the nine months ended September 30,
|
||||||||||||||||||||||||
2007
|
2006
|
|||||||||||||||||||||||
Income
|
Shares
|
Per-Share
|
Income
|
Shares
|
Per-Share
|
|||||||||||||||||||
Net
income
|
$ |
11,054
|
$ |
78,168
|
||||||||||||||||||||
Basic
EPS:
|
||||||||||||||||||||||||
Income
applicable to common shareholders
|
11,054
|
35,927
|
$ |
0.31
|
78,168
|
32,374
|
$ |
2.41
|
||||||||||||||||
Effect
of Dilutive Securities:
|
||||||||||||||||||||||||
Options
|
--
|
60
|
--
|
78
|
||||||||||||||||||||
Service-based
stock awards
|
--
|
77
|
--
|
88
|
||||||||||||||||||||
Assumed
conversion of convertible debt
|
--
|
2,182
|
1,470
|
975
|
||||||||||||||||||||
Diluted
EPS:
|
||||||||||||||||||||||||
Income
applicable to common shareholders with assumed conversion
|
$ |
11,054
|
38,246
|
$ |
0.29
|
$ |
79,638
|
33,515
|
$ |
2.38
|
4.
|
Income
Taxes
|
5.
|
Inventories
|
September
30, 2007
|
December
31, 2006
|
|||||||
Raw
materials
|
$ |
74,272
|
$ |
61,749
|
||||
Work-in-process
|
22,712
|
20,528
|
||||||
Finished
goods
|
6,308
|
5,435
|
||||||
Operating
and other supplies
|
63,108
|
57,698
|
||||||
Total
Inventories
|
$ |
166,400
|
$ |
145,410
|
6.
|
Goodwill
and Intangible Asset
|
2008
|
2009
|
2010
|
|
Estimated
amortization expense
|
$15,076
|
$16,149
|
$16,378
|
7.
|
Debt
|
September
30, 2007
|
December
31, 2006
|
|||||||
Debt
classified as current liabilities:
|
||||||||
1.75%
convertible senior notes due 2024, interest payable semiannually
(1)(2)(5)
|
$ |
175,000
|
$ |
175,000
|
||||
Hancock
County industrial revenue bonds (“IRBs”) due 2028, interest payable
quarterly (variable interest rates (not to exceed 12%))(1)
|
7,815
|
7,815
|
||||||
Current
portion of long-term debt
|
--
|
30,105
|
||||||
Debt
classified as non-current liabilities:
|
||||||||
7.5%
senior unsecured notes payable due 2014, interest payable semiannually
(5)(6)(8)
|
250,000
|
250,000
|
||||||
Nordural’s
senior term loan facility, maturing in 2010, interest payable monthly
(variable interest rate) (3)(4)(7)
|
20,000
|
301,500
|
||||||
Nordural’s
various loans, with interest rates ranging from 5.55% to 6.75% due
through
2020 (9)
|
--
|
7,831
|
||||||
Total
Debt
|
$ |
452,815
|
$ |
772,251
|
(1)
|
The
convertible notes are classified as current because they are convertible
at any time by the holder. The IRBs are classified as current
liabilities because they are remarketed weekly and could be required
to be
repaid upon demand if there is a failed remarketing. The IRB interest
rate
at September 30, 2007 was 4.14%.
|
(2)
|
The
convertible notes are convertible at any time by the holder at
an initial
conversion rate of 32.7430 shares of Century common stock per one
thousand
dollars of principal amount of convertible notes, subject to adjustments
for certain events. The initial conversion rate is equivalent
to a conversion price of approximately $30.5409 per share of Century
common stock. Upon conversion of a convertible note, the holder
of such
convertible note shall receive cash equal to the principal amount
of the
convertible note and, at our election, either cash or Century common
stock, or a combination thereof, for the convertible notes’ conversion
value in excess of such principal amount, if any.
|
(3)
|
Nordural’s
senior term loan interest rate at September 30, 2007 was 6.68%.
The senior
term loan facility contains customary covenants, including limitations
on
additional indebtedness, investments, capital expenditures (other
than
related to the expansion project), dividends, and hedging
agreements. Nordural is also subject to various financial
covenants, including a net worth covenant and certain maintenance
covenants, including minimum interest coverage and debt service
coverage
beginning as of December 31, 2006.
|
(4)
|
Nordural's
obligations under the senior term loan facility are secured by
a pledge of
all of Nordural's shares pursuant to a share pledge agreement with
the
lenders. In addition, substantially all of Nordural's assets
are pledged as security under the loan facility.
|
(5)
|
Century’s
obligations pursuant to the notes are unconditionally, jointly
and
severally guaranteed, on a senior unsecured basis, by all of our
existing
domestic restricted subsidiaries.
|
(6)
|
The
indenture governing these obligations contains customary covenants,
including limitations on our ability to incur additional indebtedness,
pay
dividends, sell assets or stock of certain subsidiaries and purchase
or
redeem capital stock.
|
(7)
|
The
senior term loan facility agreement repayment schedule was amended
in
March 2007 to allow a prepayment of the August 2007 principal payment
on
March 31, 2007. In April 2007, a further amendment allowing
additional prepayment without penalty preceded an additional prepayment
which eliminated all periodic principal payments. The remaining
outstanding principal amount is due February 28, 2010.
|
(8)
|
On
or after August 15, 2009, we have the option to redeem any of the
senior
notes, in whole or in part, at an initial redemption price equal
to
103.75% of the principal amount, plus accrued and unpaid
interest. The redemption price will decline each year after
2009 and will be 100% of the principal amount, plus accrued and
unpaid
interest, beginning on August 15, 2012.
|
(9)
|
In
July 2007, Nordural repaid the outstanding principal balance on
their
harbor and site lease
agreements.
|
8.
|
Contingencies
and Commitments
|
9.
|
Forward
Delivery Contracts and Financial
Instruments
|
Contract
|
Customer
|
Volume
|
Term
|
Pricing
|
Alcan
Metal Agreement (1)
|
Alcan
|
(1)
|
Through
August 31, 2009
|
Variable,
based on U.S. Midwest market
|
Glencore
Metal Agreement I (2)
|
Glencore
|
50,000
mtpy
|
Through
December 31, 2009
|
Variable,
LME-based
|
Glencore
Metal Agreement II (3)
|
Glencore
|
20,400
mtpy
|
Through
December 31, 2013
|
Variable,
based on U.S. Midwest market
|
Southwire
Metal Agreements
|
Southwire
|
240
million pounds per year (high purity molten aluminum) (4)
|
Through
March 31, 2011
|
Variable,
based on U.S. Midwest market
|
60
million pounds per year (standard-grade molten aluminum)
|
Through
December 31, 2010
|
Variable,
based on U.S. Midwest market
|
||
48
million pounds per year (standard-grade molten aluminum)
|
Through
December 31, 2007
|
Variable,
based on U.S. Midwest market
|
(1) We
and Alcan have agreed to the terms of a new molten metal agreement
which
is being finalized. We are currently operating under the terms
of the new agreement which provides for metal sales volumes of 19
million
pounds per month through December 31, 2008 and 14 million pounds
per month
from January 2009 through August 31, 2009.
|
(2) We
account for the Glencore Metal Agreement I as a derivative instrument
under SFAS No. 133. We have not designated the Glencore Metal
Agreement I as “normal” because it replaced and substituted for a
significant portion of a sales contract which did not qualify for
this
designation. Because the Glencore Metal Agreement I is variably
priced, we do not expect significant variability in its fair value,
other
than changes that might result from the absence of the U.S. Midwest
premium.
|
(3) We
account for the Glencore Metal Agreement II as a derivative instrument
under SFAS No. 133. Under the Glencore Metal Agreement II,
pricing is based on then-current market prices, adjusted by a negotiated
U.S. Midwest premium with a cap and a floor as applied to the current
U.S.
Midwest premium.
|
(4) The
Southwire Metal Agreement will automatically renew for additional
five-year terms, unless either party provides 12 months notice that
it has
elected not to renew.
|
Contract
|
Customer
|
Volume
|
Term
|
Pricing
|
Billiton
Tolling Agreement (1)
|
BHP
Billiton
|
130,000
mtpy
|
Through
December 31, 2013
|
LME-based
|
Glencore
Toll Agreement (1)(2)
|
Glencore
|
90,000
mtpy
|
Through
July 2016
|
LME-based
|
Glencore
Toll Agreement (1)
|
Glencore
|
40,000
mpty
|
Through
December 31, 2014
|
LME-based
|
(1) Grundartangi’s
tolling revenues include a premium based on the European Union
(“EU”)
import duty for primary aluminum. In May 2007, the EU members
reduced the EU import duty for primary aluminum from six percent
to three
percent and agreed to review the new duty after three
years. This
decrease
in the EU import duty for primary aluminum negatively impacts
Grundartangi’s revenues and further decreases would also have a negative
impact on Grundartangi’s revenues, but it is not expected to have a
material effect on our financial position and results of
operations.
|
(2) Glencore
assigned 50% of its tolling rights under this agreement to Hydro
Aluminum
through December 31, 2010.
|
Primary
Aluminum Financial Sales Contracts as of:
|
||||||||||||||||||||||||
(Metric
Tonnes)
|
||||||||||||||||||||||||
September
30, 2007
|
December
31, 2006
|
|||||||||||||||||||||||
Cash
Flow Hedges
|
Derivatives
|
Total
|
Cash
Flow Hedges
|
Derivatives
|
Total
|
|||||||||||||||||||
2007
|
27,000
|
12,600
|
39,600
|
119,500
|
50,400
|
169,900
|
||||||||||||||||||
2008
|
9,000
|
100,200
|
109,200
|
9,000
|
100,200
|
109,200
|
||||||||||||||||||
2009
|
--
|
105,000
|
105,000
|
--
|
105,000
|
105,000
|
||||||||||||||||||
2010
|
--
|
105,000
|
105,000
|
--
|
105,000
|
105,000
|
||||||||||||||||||
2011
|
--
|
75,000
|
75,000
|
--
|
75,000
|
75,000
|
||||||||||||||||||
2012-2015
|
--
|
300,000
|
300,000
|
--
|
300,000
|
300,000
|
||||||||||||||||||
Total
|
36,000
|
697,800
|
733,800
|
128,500
|
735,600
|
864,100
|
Natural
Gas Financial Purchase Contracts as of:
|
||||||||
(Thousands
of MMBTU)
|
||||||||
September
30, 2007
|
December
31, 2006
|
|||||||
2007
|
1,170
|
2,200
|
||||||
2008
|
480
|
480
|
||||||
Total
|
1,650
|
2,680
|
10.
|
Supplemental
Cash Flow Information
|
Nine
months ended September 30,
|
||||||||
2007
|
2006
|
|||||||
Cash
paid for:
|
||||||||
Interest
|
$ |
34,058
|
$ |
36,763
|
||||
Income
tax
|
48,822
|
56,745
|
||||||
Cash
received for:
|
||||||||
Interest
|
6,843
|
575
|
||||||
Income
tax refunds
|
--
|
577
|
||||||
Non-cash
investing activities:
|
||||||||
Accrued
Nordural expansion costs
|
(2,701 | ) | (2,316 | ) |
11.
|
Asset
Retirement Obligations
|
For
the nine months ended September 30, 2007
|
For
the year ended December 31, 2006
|
|||||||
Beginning
balance, ARO liability
|
$ |
12,864
|
$ |
11,808
|
||||
Additional
ARO liability incurred
|
1,529
|
2,302
|
||||||
ARO
liabilities settled
|
(1,761 | ) | (2,236 | ) | ||||
Accretion
expense
|
774
|
990
|
||||||
Ending
balance, ARO liability
|
$ |
13,406
|
$ |
12,864
|
12.
|
Recently
Issued Accounting
Standards
|
13.
|
Comprehensive
Income
|
Comprehensive
income:
|
||||||||
Nine
months ended September 30,
|
||||||||
2007
|
2006
|
|||||||
Net
income
|
$ |
11,054
|
$ |
78,168
|
||||
Other
comprehensive income (loss):
|
||||||||
Net
unrealized (gain) loss on financial instruments, net of tax of $198
and
$38,630, respectively
|
8,454
|
(68,203 | ) | |||||
Net
amount reclassified to income, net of tax of $(46,833) and
$(34,281), respectively
|
68,626
|
60,754
|
||||||
Defined
benefit pension and other postemployment benefit plans adjustment,
net of
$(3,289) tax
|
2,839
|
--
|
||||||
Comprehensive
income
|
$ |
90,973
|
$ |
70,719
|
14.
|
Components
of Net Periodic Benefit
Cost
|
Pension
Benefits
|
||||||||||||||||
Three
months ended September 30,
|
Nine
months ended September 30,
|
|||||||||||||||
2007
|
2006
|
2007
|
2006
|
|||||||||||||
Service
cost
|
$ |
1,032
|
$ |
722
|
$ |
3,165
|
$ |
2,782
|
||||||||
Interest
cost
|
1,477
|
1,465
|
4,327
|
3,892
|
||||||||||||
Expected
return on plan assets
|
(1,820 | ) | (1,700 | ) | (5,207 | ) | (5,100 | ) | ||||||||
Amortization
of prior service cost
|
182
|
202
|
546
|
409
|
||||||||||||
Amortization
of net gain
|
303
|
431
|
792
|
858
|
||||||||||||
Net
periodic benefit cost
|
$ |
1,174
|
$ |
1,120
|
$ |
3,623
|
$ |
2,841
|
Other
Postretirement Benefits
|
||||||||||||||||
Three
months ended September 30,
|
Nine
months ended September 30,
|
|||||||||||||||
2007
|
2006
|
2007
|
2006
|
|||||||||||||
Service
cost
|
$ |
1,751
|
$ |
1,669
|
$ |
5,253
|
$ |
4,605
|
||||||||
Interest
cost
|
2,911
|
2,956
|
8,733
|
7,795
|
||||||||||||
Expected
return on plan assets
|
--
|
--
|
--
|
--
|
||||||||||||
Amortization
of prior service cost
|
(540 | ) | (925 | ) | (1,621 | ) | (1,364 | ) | ||||||||
Amortization
of net gain
|
1,284
|
1,346
|
3,853
|
3,417
|
||||||||||||
Net
periodic benefit cost
|
$ |
5,406
|
$ |
5,046
|
$ |
16,218
|
$ |
14,453
|
15.
|
Other
Assets
|
Components
of Other Assets:
|
September
30, 2007
|
December
31, 2006
|
||||||
Deferred
tax assets – noncurrent
|
$ |
228,966
|
$ |
203,452
|
||||
Other
assets (primarily investments in joint ventures)
|
86,107
|
75,950
|
||||||
Capitalized
financing fees
|
8,751
|
12,978
|
||||||
$ |
323,824
|
$ |
292,380
|
16.
|
Condensed
Consolidating Financial
Information
|
CONDENSED
CONSOLIDATING BALANCE SHEET
|
||||||||||||||||||||
As
of September 30, 2007
|
||||||||||||||||||||
Combined
Guarantor Subsidiaries
|
Combined
Non-Guarantor Subsidiaries
|
The
Company
|
Reclassifications
and Eliminations
|
Consolidated
|
||||||||||||||||
Assets:
|
||||||||||||||||||||
Cash
|
$ |
—
|
$ |
4,701
|
$ |
60,075
|
$ |
—
|
$ |
64,776
|
||||||||||
Restricted
cash
|
867
|
—
|
—
|
—
|
867
|
|||||||||||||||
Short-term
investments
|
—
|
—
|
258,727
|
—
|
258,727
|
|||||||||||||||
Accounts
receivable — net
|
83,133
|
16,994
|
—
|
—
|
100,127
|
|||||||||||||||
Due
from affiliates
|
189,284
|
4,301
|
1,022,830
|
(1,188,722 | ) |
27,693
|
||||||||||||||
Inventories
|
129,813
|
36,378
|
—
|
209
|
166,400
|
|||||||||||||||
Prepaid
and other assets
|
1,478
|
12,784
|
5,932
|
—
|
20,194
|
|||||||||||||||
Deferred
taxes — current portion
|
27,197
|
—
|
22,130
|
66,715
|
116,042
|
|||||||||||||||
Total
current assets
|
431,772
|
75,158
|
1,369,694
|
(1,121,798 | ) |
754,826
|
||||||||||||||
Investment
in subsidiaries
|
37,951
|
—
|
186,638
|
(224,589 | ) |
—
|
||||||||||||||
Property,
plant and equipment — net
|
422,085
|
836,710
|
981
|
—
|
1,259,776
|
|||||||||||||||
Intangible
asset — net
|
51,101
|
—
|
—
|
—
|
51,101
|
|||||||||||||||
Goodwill
|
—
|
94,844
|
—
|
—
|
94,844
|
|||||||||||||||
Other
assets
|
48,835
|
16,591
|
490,598
|
(232,200 | ) |
323,824
|
||||||||||||||
Total
assets
|
$ |
991,744
|
$ |
1,023,303
|
$ |
2,047,911
|
$ | (1,578,587 | ) | $ |
2,484,371
|
|||||||||
Liabilities
and shareholders’ equity:
|
||||||||||||||||||||
Accounts
payable –
trade
|
$ |
40,050
|
$ |
31,213
|
$ |
1,596
|
$ |
—
|
$ |
72,859
|
||||||||||
Due
to affiliates
|
520,997
|
88,689
|
217,045
|
(600,771 | ) |
225,960
|
||||||||||||||
Industrial
revenue bonds
|
7,815
|
—
|
—
|
—
|
7,815
|
|||||||||||||||
Accrued
and other current liabilities
|
19,450
|
6,151
|
18,649
|
—
|
44,250
|
|||||||||||||||
Accrued
employee benefits costs — current portion
|
9,803
|
—
|
1,280
|
—
|
11,083
|
|||||||||||||||
Convertible
senior notes
|
—
|
—
|
175,000
|
—
|
175,000
|
|||||||||||||||
Total
current liabilities
|
598,115
|
126,053
|
413,570
|
(600,771 | ) |
536,967
|
||||||||||||||
Senior
unsecured notes payable
|
—
|
—
|
250,000
|
—
|
250,000
|
|||||||||||||||
Nordural
debt
|
—
|
20,000
|
—
|
—
|
20,000
|
|||||||||||||||
Accrued
pension benefit costs — less current portion
|
253
|
—
|
15,734
|
—
|
15,987
|
|||||||||||||||
Accrued
postretirement benefit costs — less current portion
|
207,564
|
—
|
1,528
|
—
|
209,092
|
|||||||||||||||
Other
liabilities/intercompany loan
|
48,809
|
557,104
|
15,300
|
(580,527 | ) |
40,686
|
||||||||||||||
Due
to affiliates — less current portion
|
—
|
—
|
716,636
|
—
|
716,636
|
|||||||||||||||
Deferred
taxes
|
208,234
|
24,327
|
—
|
(172,701 | ) |
59,860
|
||||||||||||||
Total
noncurrent liabilities
|
464,860
|
601,431
|
999,198
|
(753,228 | ) |
1,312,261
|
||||||||||||||
Shareholders’
equity:
|
||||||||||||||||||||
Common
stock
|
60
|
12
|
410
|
(72 | ) |
410
|
||||||||||||||
Additional
paid-in capital
|
292,334
|
136,790
|
854,545
|
(429,124 | ) |
854,545
|
||||||||||||||
Accumulated
other comprehensive income (loss)
|
(89,710 | ) |
6,063
|
(86,653 | ) |
83,647
|
(86,653 | ) | ||||||||||||
Retained
earnings (accumulated deficit)
|
(273,915 | ) |
152,954
|
(133,159 | ) |
120,961
|
(133,159 | ) | ||||||||||||
Total
shareholders’ equity
|
(71,231 | ) |
295,819
|
635,143
|
(224,588 | ) |
635,143
|
|||||||||||||
Total
liabilities and shareholders’ equity
|
$ |
991,744
|
$ |
1,023,303
|
$ |
2,047,911
|
$ | (1,578,587 | ) | $ |
2,484,371
|
CONDENSED
CONSOLIDATING BALANCE SHEET
|
||||||||||||||||||||
As
of December 31, 2006
|
||||||||||||||||||||
Combined
Guarantor Subsidiaries
|
Combined
Non-Guarantor Subsidiaries
|
The
Company
|
Reclassifications
and Eliminations
|
Consolidated
|
||||||||||||||||
Assets:
|
||||||||||||||||||||
Cash
and cash equivalents
|
$ |
—
|
$ |
11,866
|
$ |
84,499
|
$ |
—
|
$ |
96,365
|
||||||||||
Restricted
cash
|
2,011
|
—
|
—
|
—
|
2,011
|
|||||||||||||||
Accounts
receivable — net
|
98,690
|
14,681
|
—
|
—
|
113,371
|
|||||||||||||||
Due
from affiliates
|
55,853
|
6,779
|
752,954
|
(778,044 | ) |
37,542
|
||||||||||||||
Inventories
|
112,975
|
32,604
|
—
|
(169 | ) |
145,410
|
||||||||||||||
Prepaid
and other assets
|
4,603
|
12,981
|
2,246
|
—
|
19,830
|
|||||||||||||||
Deferred
taxes — current portion
|
66,530
|
—
|
11,007
|
25,573
|
103,110
|
|||||||||||||||
Total
current assets
|
340,662
|
78,911
|
850,706
|
(752,640 | ) |
517,639
|
||||||||||||||
Investment
in subsidiaries
|
22,229
|
—
|
20,967
|
(43,196 | ) |
—
|
||||||||||||||
Property,
plant and equipment — net
|
436,980
|
780,879
|
918
|
—
|
1,218,777
|
|||||||||||||||
Intangible
asset — net
|
61,594
|
—
|
—
|
—
|
61,594
|
|||||||||||||||
Goodwill
|
—
|
94,844
|
—
|
—
|
94,844
|
|||||||||||||||
Other
assets
|
41,599
|
19,297
|
368,913
|
(137,429 | ) |
292,380
|
||||||||||||||
Total
assets
|
$ |
903,064
|
$ |
973,931
|
$ |
1,241,504
|
$ | (933,265 | ) | $ |
2,185,234
|
|||||||||
Liabilities
and shareholders’ equity:
|
||||||||||||||||||||
Accounts
payable –
trade
|
$ |
34,993
|
$ |
29,804
|
$ |
52
|
$ |
—
|
$ |
64,849
|
||||||||||
Due
to affiliates
|
381,853
|
56,665
|
73,734
|
(229,970 | ) |
282,282
|
||||||||||||||
Industrial
revenue bonds
|
7,815
|
—
|
—
|
—
|
7,815
|
|||||||||||||||
Long
term debt — current portion
|
—
|
30,105
|
—
|
—
|
30,105
|
|||||||||||||||
Accrued
and other current liabilities
|
21,381
|
4,522
|
49,240
|
—
|
75,143
|
|||||||||||||||
Accrued
employee benefits costs — current portion
|
9,803
|
—
|
1,280
|
—
|
11,083
|
|||||||||||||||
Convertible
senior notes
|
—
|
—
|
175,000
|
—
|
175,000
|
|||||||||||||||
Total
current liabilities
|
455,845
|
121,096
|
299,306
|
(229,970 | ) |
646,277
|
||||||||||||||
Senior
unsecured notes payable
|
—
|
—
|
250,000
|
—
|
250,000
|
|||||||||||||||
Nordural
debt
|
—
|
309,331
|
—
|
—
|
309,331
|
|||||||||||||||
Accrued
pension benefit costs — less current portion
|
3,624
|
—
|
15,615
|
—
|
19,239
|
|||||||||||||||
Accrued
postretirement benefit costs — less current portion
|
205,092
|
—
|
1,323
|
—
|
206,415
|
|||||||||||||||
Other
liabilities/intercompany loan
|
215,839
|
353,997
|
—
|
(542,025 | ) |
27,811
|
||||||||||||||
Due
to affiliates — less current portion
|
9,314
|
—
|
545,550
|
—
|
554,864
|
|||||||||||||||
Deferred
taxes
|
143,421
|
16,240
|
—
|
(118,074 | ) |
41,587
|
||||||||||||||
Total
noncurrent liabilities
|
577,290
|
679,568
|
812,488
|
(660,099 | ) |
1,409,247
|
||||||||||||||
Shareholders’
equity:
|
||||||||||||||||||||
Common
stock
|
60
|
12
|
325
|
(72 | ) |
325
|
||||||||||||||
Additional
paid-in capital
|
259,248
|
85,190
|
432,270
|
(344,438 | ) |
432,270
|
||||||||||||||
Accumulated
other comprehensive income (loss)
|
(172,685 | ) |
2,791
|
(166,572 | ) |
169,894
|
(166,572 | ) | ||||||||||||
Retained
earnings (accumulated deficit)
|
(216,694 | ) |
85,274
|
(136,313 | ) |
131,420
|
(136,313 | ) | ||||||||||||
Total
shareholders’ equity
|
(130,071 | ) |
173,267
|
129,710
|
(43,196 | ) |
129,710
|
|||||||||||||
Total
liabilities and shareholders’ equity
|
$ |
903,064
|
$ |
973,931
|
$ |
1,241,504
|
$ | (933,265 | ) | $ |
2,185,234
|
CONDENSED
CONSOLIDATING STATEMENT OF OPERATIONS
|
||||||||||||||||||||
For
the three months ended September 30, 2007
|
||||||||||||||||||||
Combined
Guarantor Subsidiaries
|
Combined
Non-Guarantor Subsidiaries
|
The
Company
|
Reclassifications
and Eliminations
|
Consolidated
|
||||||||||||||||
Net
sales:
|
||||||||||||||||||||
Third-party
customers
|
$ |
272,792
|
$ |
87,544
|
$ |
—
|
$ |
—
|
$ |
360,336
|
||||||||||
Related
parties
|
60,914
|
33,121
|
—
|
—
|
94,035
|
|||||||||||||||