x
|
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
|
o |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
|
Michigan | 38-1465835 | |
(State or other jurisdiction of incorporation or organization) | (I.R.S. Employer Identification Number) |
2801 East Beltline NE, Grand Rapids, Michigan 49525 | 49525 | |
(Address of principal executive offices) (Zip Code) | (Zip Code) | |
NONE |
(Former name or former address, if changed since last report.) |
Large Accelerated Filer x | Accelerated Filer o | Non-Accelerated Filer o |
Smaller reporting company o
|
Class | Outstanding as of June 25, 2011 | |
Common stock, no par value | 19,525,590 |
Page No.
|
||
PART I.
|
FINANCIAL INFORMATION.
|
|
|
||
Item 1.
|
Financial Statements.
|
|
3
|
||
4
|
||
5
|
||
6 | ||
7 - 15 | ||
Item 2.
|
16 - 28 | |
Item 3.
|
29 | |
Item 4.
|
29 | |
PART II.
|
OTHER INFORMATION.
|
|
Item 1.
|
Legal Proceedings - NONE.
|
|
Item 1A.
|
Risk Factors - NONE.
|
|
Item 2.
|
30 | |
Item 3.
|
Defaults Upon Senior Securities - NONE.
|
|
Item 4.
|
(Removed and Reserved).
|
|
Item 5.
|
30 | |
Item 6. | Exhibits. | 31 |
June 25,
|
December 25,
|
June 26,
|
||||||||||
2011
|
2010
|
2010
|
||||||||||
ASSETS
|
||||||||||||
CURRENT ASSETS:
|
||||||||||||
Cash and cash equivalents
|
$ | - | $ | 43,363 | $ | 695 | ||||||
Accounts receivable, net
|
204,220 | 126,780 | 229,199 | |||||||||
Inventories:
|
||||||||||||
Raw materials
|
126,196 | 113,049 | 111,670 | |||||||||
Finished goods
|
78,394 | 77,341 | 79,899 | |||||||||
204,590 | 190,390 | 191,569 | ||||||||||
Assets held for sale
|
5,082 | 2,446 | - | |||||||||
Refundable income taxes
|
2,114 | - | - | |||||||||
Other current assets
|
18,219 | 19,020 | 18,110 | |||||||||
TOTAL CURRENT ASSETS
|
434,225 | 381,999 | 439,573 | |||||||||
OTHER ASSETS
|
11,453 | 11,455 | 5,300 | |||||||||
GOODWILL
|
154,702 | 154,702 | 156,296 | |||||||||
INDEFINITE-LIVED INTANGIBLE ASSETS
|
2,340 | 2,340 | 2,340 | |||||||||
OTHER INTANGIBLE ASSETS, net
|
13,136 | 15,933 | 13,429 | |||||||||
PROPERTY, PLANT AND EQUIPMENT:
|
||||||||||||
Property, plant and equipment
|
525,197 | 517,793 | 518,816 | |||||||||
Accumulated depreciation and amortization
|
(308,200 | ) | (295,642 | ) | (292,390 | ) | ||||||
PROPERTY, PLANT AND EQUIPMENT, NET
|
216,997 | 222,151 | 226,426 | |||||||||
TOTAL ASSETS
|
$ | 832,853 | $ | 788,580 | $ | 843,364 | ||||||
LIABILITIES AND EQUITY
|
||||||||||||
CURRENT LIABILITIES:
|
||||||||||||
Cash overdraft
|
$ | 8,671 | $ | - | $ | - | ||||||
Accounts payable
|
76,521 | 59,481 | 83,467 | |||||||||
Accrued liabilities:
|
||||||||||||
Compensation and benefits
|
39,741 | 43,909 | 48,226 | |||||||||
Income taxes
|
- | 657 | 6,736 | |||||||||
Other
|
15,573 | 15,135 | 22,995 | |||||||||
Current portion of long-term debt and capital lease obligations
|
23,772 | 712 | 692 | |||||||||
TOTAL CURRENT LIABILITIES
|
164,278 | 119,894 | 162,116 | |||||||||
LONG-TERM DEBT AND CAPITAL LEASE OBLIGATIONS, less current portion
|
52,200 | 54,579 | 67,932 | |||||||||
DEFERRED INCOME TAXES
|
20,478 | 20,631 | 21,539 | |||||||||
OTHER LIABILITIES
|
15,040 | 12,300 | 11,929 | |||||||||
TOTAL LIABILITIES
|
251,996 | 207,404 | 263,516 | |||||||||
EQUITY:
|
||||||||||||
Controlling interest shareholders' equity:
|
||||||||||||
Preferred stock, no par value; shares authorized 1,000,000; issued and outstanding, none
|
||||||||||||
Common stock, no par value; shares authorized 40,000,000;issued and outstanding 19,525,590, 19,333,122 and 19,329,922
|
$ | 19,526 | $ | 19,333 | $ | 19,330 | ||||||
Additional paid-in capital
|
140,636 | 138,573 | 135,710 | |||||||||
Retained earnings
|
410,814 | 414,108 | 416,562 | |||||||||
Accumulated other comprehensive earnings
|
4,839 | 4,165 | 4,018 | |||||||||
Employee stock notes receivable
|
(1,493 | ) | (1,670 | ) | (1,721 | ) | ||||||
574,322 | 574,509 | 573,899 | ||||||||||
Noncontrolling interest
|
6,535 | 6,667 | 5,949 | |||||||||
TOTAL EQUITY
|
580,857 | 581,176 | 579,848 | |||||||||
TOTAL LIABILITIES AND EQUITY
|
$ | 832,853 | $ | 788,580 | $ | 843,364 |
Three Months Ended
|
Six Months Ended
|
|||||||||||||||
June 25,
|
June 26,
|
June 25,
|
June 26,
|
|||||||||||||
2011
|
2010
|
2011
|
2010
|
|||||||||||||
NET SALES
|
$ | 544,139 | $ | 638,635 | $ | 931,372 | $ | 1,031,593 | ||||||||
COST OF GOODS SOLD
|
487,552 | 560,749 | 833,371 | 902,073 | ||||||||||||
GROSS PROFIT
|
56,587 | 77,886 | 98,001 | 129,520 | ||||||||||||
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES
|
45,328 | 54,041 | 91,816 | 102,530 | ||||||||||||
NET LOSS ON DISPOSITION OF ASSETS,EARLY RETIREMENT, AND OTHER IMPAIRMENT AND EXIT CHARGES
|
3,482 | 212 | 3,489 | 384 | ||||||||||||
EARNINGS FROM OPERATIONS
|
7,777 | 23,633 | 2,696 | 26,606 | ||||||||||||
INTEREST EXPENSE
|
929 | 903 | 1,812 | 1,789 | ||||||||||||
INTEREST INCOME
|
(132 | ) | (70 | ) | (380 | ) | (190 | ) | ||||||||
797 | 833 | 1,432 | 1,599 | |||||||||||||
EARNINGS BEFORE INCOME TAXES
|
6,980 | 22,800 | 1,264 | 25,007 | ||||||||||||
INCOME TAXES
|
2,502 | 8,332 | 215 | 8,819 | ||||||||||||
NET EARNINGS
|
4,478 | 14,468 | 1,049 | 16,188 | ||||||||||||
LESS NET EARNINGS ATTRIBUTABLE TO NONCONTROLLING INTEREST
|
(201 | ) | (752 | ) | (442 | ) | (1,485 | ) | ||||||||
NET EARNINGS ATTRIBUTABLE TO CONTROLLING INTEREST
|
$ | 4,277 | $ | 13,716 | $ | 607 | $ | 14,703 | ||||||||
EARNINGS PER SHARE - BASIC
|
$ | 0.22 | $ | 0.71 | $ | 0.03 | $ | 0.76 | ||||||||
EARNINGS PER SHARE - DILUTED
|
$ | 0.22 | $ | 0.70 | $ | 0.03 | $ | 0.75 | ||||||||
WEIGHTED AVERAGE SHARES OUTSTANDING
|
19,413 | 19,259 | 19,360 | 19,258 | ||||||||||||
WEIGHTED AVERAGE SHARES OUTSTANDING WITH COMMON STOCK EQUIVALENTS
|
19,546 | 19,531 | 19,513 | 19,524 |
Controlling Interest Shareholders' Equity
|
||||||||||||||||||||||||||||
Common Stock
|
Additional Paid-
In Capital
|
Retained
Earnings
|
Accumulated
Other
Comprehensive
Earnings
|
Employees
Stock Notes
Receivable
|
Noncontrolling
Interest
|
Total
|
||||||||||||||||||||||
Balance at December 26, 2009
|
$ | 19,285 | $ | 132,765 | $ | 409,278 | $ | 3,633 | $ | (1,743 | ) | $ | 5,728 | $ | 568,946 | |||||||||||||
Comprehensive income:
|
||||||||||||||||||||||||||||
Net earnings
|
14,703 | 1,485 | ||||||||||||||||||||||||||
Foreign currency translation adjustment
|
385 | 140 | ||||||||||||||||||||||||||
Total comprehensive earnings
|
16,713 | |||||||||||||||||||||||||||
Purchase of additional noncontrolling interest
|
(295 | ) | (932 | ) | (1,227 | ) | ||||||||||||||||||||||
Distributions to noncontrolling interest
|
(472 | ) | (472 | ) | ||||||||||||||||||||||||
Cash dividends - $0.200 per share
|
(3,871 | ) | (3,871 | ) | ||||||||||||||||||||||||
Issuance of 62,029 shares under employee stock plans
|
62 | 1,269 | 1,331 | |||||||||||||||||||||||||
Issuance of 76,143 shares under stock grant programs
|
76 | 41 | 117 | |||||||||||||||||||||||||
Issuance of 6,669 shares under deferred compensation plans
|
7 | (7 | ) | - | ||||||||||||||||||||||||
Repurchase of 100,300 shares
|
(100 | ) | (3,548 | ) | (3,648 | ) | ||||||||||||||||||||||
Tax benefits from non-qualified stock options exercised
|
379 | 379 | ||||||||||||||||||||||||||
Expense associated with share-based compensation arrangements
|
1,078 | 1,078 | ||||||||||||||||||||||||||
Accrued expense under deferred compensation plans
|
473 | 473 | ||||||||||||||||||||||||||
Issuance of 1,298 shares in exchange for employees'stock notes receivable
|
1 | 49 | (50 | ) | - | |||||||||||||||||||||||
Notes receivable adjustment
|
(1 | ) | (42 | ) | (9 | ) | (52 | ) | ||||||||||||||||||||
Payments received on employee stock notes receivable
|
81 | 81 | ||||||||||||||||||||||||||
Balance at June 26, 2010
|
$ | 19,330 | $ | 135,710 | $ | 416,562 | $ | 4,018 | $ | (1,721 | ) | $ | 5,949 | $ | 579,848 | |||||||||||||
Balance at December 25, 2010
|
$ | 19,333 | $ | 138,573 | $ | 414,108 | $ | 4,165 | $ | (1,670 | ) | $ | 6,667 | $ | 581,176 | |||||||||||||
Comprehensive income:
|
||||||||||||||||||||||||||||
Net earnings
|
607 | 442 | ||||||||||||||||||||||||||
Foreign currency translation adjustment
|
674 | 281 | ||||||||||||||||||||||||||
Total comprehensive earnings
|
2,004 | |||||||||||||||||||||||||||
Purchase of additional noncontrolling interest
|
(100 | ) | (100 | ) | ||||||||||||||||||||||||
Capital contribution from noncontrolling interest
|
80 | 80 | ||||||||||||||||||||||||||
Distributions to noncontrolling interest
|
(835 | ) | (835 | ) | ||||||||||||||||||||||||
Cash dividends - $0.200 per share
|
(3,905 | ) | (3,905 | ) | ||||||||||||||||||||||||
Issuance of 30,108 shares under employee stock plans
|
30 | 545 | 575 | |||||||||||||||||||||||||
Issuance of 158,436 shares under stock grant programs
|
159 | (13 | ) | 4 | 150 | |||||||||||||||||||||||
Issuance of 4,245 shares under deferred compensation plans
|
4 | (4 | ) | - | ||||||||||||||||||||||||
Tax benefits from non-qualified stock options exercised
|
154 | 154 | ||||||||||||||||||||||||||
Expense associated with share-based compensation arrangements
|
1,013 | 1,013 | ||||||||||||||||||||||||||
Accrued expense under deferred compensation plans
|
380 | 380 | ||||||||||||||||||||||||||
Notes receivable adjustment
|
(12 | ) | 12 | - | ||||||||||||||||||||||||
Payments received on employee stock notes receivable
|
165 | 165 | ||||||||||||||||||||||||||
Balance at June 25, 2011
|
$ | 19,526 | $ | 140,636 | $ | 410,814 | $ | 4,839 | $ | (1,493 | ) | $ | 6,535 | $ | 580,857 |
Six Months Ended
|
||||||||
June 25,
|
June 26,
|
|||||||
2011
|
2010
|
|||||||
CASH FLOWS FROM OPERATING ACTIVITIES:
|
||||||||
Net earnings attributable to controlling interest
|
$ | 607 | $ | 14,703 | ||||
Adjustments to reconcile net earnings attributable to controlling interest to net cash from operating activities:
|
||||||||
Depreciation
|
14,452 | 15,199 | ||||||
Amortization of intangibles
|
2,873 | 3,590 | ||||||
Expense associated with share-based compensation arrangements
|
1,163 | 1,195 | ||||||
Excess tax benefits from share-based compensation arrangements
|
(120 | ) | (265 | ) | ||||
Deferred income tax credit
|
(87 | ) | (195 | ) | ||||
Net earnings attributable to noncontrolling interest
|
442 | 1,485 | ||||||
Net loss on sale or impairment of property, plant and equipment
|
21 | 118 | ||||||
Changes in:
|
||||||||
Accounts receivable
|
(77,166 | ) | (120,961 | ) | ||||
Inventories
|
(13,865 | ) | (26,175 | ) | ||||
Accounts payable
|
16,927 | 33,706 | ||||||
Accrued liabilities and other
|
(3,158 | ) | 21,627 | |||||
NET CASH FROM OPERATING ACTIVITIES
|
(57,911 | ) | (55,973 | ) | ||||
CASH FLOWS FROM INVESTING ACTIVITIES:
|
||||||||
Purchase of property, plant and equipment
|
(12,159 | ) | (11,551 | ) | ||||
Acquisitions, net of cash received
|
- | (5,834 | ) | |||||
Proceeds from sale of property, plant and equipment
|
1,197 | 382 | ||||||
Purchase of product technology
|
(77 | ) | - | |||||
Advances of notes receivable
|
- | (1,000 | ) | |||||
Collections of notes receivable
|
294 | 103 | ||||||
Other, net
|
19 | 21 | ||||||
NET CASH FROM INVESTING ACTIVITIES
|
(10,726 | ) | (17,879 | ) | ||||
CASH FLOWS FROM FINANCING ACTIVITIES:
|
||||||||
Net borrowings under revolving credit facilities
|
20,931 | 15,000 | ||||||
Repayment of long-term debt
|
(272 | ) | (255 | ) | ||||
Proceeds from issuance of common stock
|
575 | 1,331 | ||||||
Purchase of additional noncontrolling interest
|
(100 | ) | (1,227 | ) | ||||
Distributions to noncontrolling interest
|
(835 | ) | (472 | ) | ||||
Capital contribution from noncontrolling interest
|
80 | - | ||||||
Dividends paid to shareholders
|
(3,905 | ) | (3,871 | ) | ||||
Repurchase of common stock
|
- | (3,648 | ) | |||||
Excess tax benefits from share-based compensation arrangements
|
120 | 265 | ||||||
Other, net
|
9 | 14 | ||||||
NET CASH FROM FINANCING ACTIVITIES
|
16,603 | 7,137 | ||||||
NET CHANGE IN CASH AND CASH EQUIVALENTS
|
(52,034 | ) | (66,715 | ) | ||||
CASH AND CASH EQUIVALENTS, BEGINNING OF YEAR
|
43,363 | 67,410 | ||||||
CASH AND CASH EQUIVALENTS, END OF PERIOD
|
$ | (8,671 | ) | $ | 695 | |||
SUPPLEMENTAL SCHEDULE OF CASH FLOW INFORMATION:
|
||||||||
Cash paid during the period for:
|
||||||||
Interest
|
$ | 1,820 | $ | 1,777 | ||||
Income taxes
|
2,964 | (8,470 | ) | |||||
NON-CASH FINANCING ACTIVITIES:
|
||||||||
Common stock issued under deferred compensation plans
|
$ | 142 | $ | 178 |
A.
|
BASIS OF PRESENTATION
|
B.
|
FAIR VALUE
|
June 25, 2011
|
June 26, 2010
|
|||||||||||||||||||||||
(in thousands)
|
Quoted
Prices in
Active
Markets
(Level 1)
|
Prices with
Other
Observable
Inputs
(Level 2)
|
Total
|
Quoted
Prices in
Active
Markets
(Level 1)
|
Prices with
Other
Observable
Inputs
(Level 2)
|
Total
|
||||||||||||||||||
Recurring:
|
||||||||||||||||||||||||
Money market funds
|
$ | 84 | $ | 84 | $ | 64 | $ | 64 | ||||||||||||||||
Mutual funds:
|
||||||||||||||||||||||||
Domestic stock funds
|
570 | 570 | 436 | 436 | ||||||||||||||||||||
International stock funds
|
539 | 539 | 395 | 395 | ||||||||||||||||||||
Target funds
|
153 | 153 | 114 | 114 | ||||||||||||||||||||
Bond funds
|
105 | 105 | 49 | 49 | ||||||||||||||||||||
Total mutual funds
|
1,367 | 1,367 | 994 | 994 | ||||||||||||||||||||
Non-Recurring:
|
||||||||||||||||||||||||
Property, plant and equipment
|
$ | 165 | 165 | |||||||||||||||||||||
$ | 1,451 | $ | 1,451 | $ | 1,058 | $ | 165 | $ | 1,223 |
C.
|
REVENUE RECOGNITION
|
June 25, 2011
|
December 25, 2010
|
June 26, 2010
|
||||||||||
Cost and Earnings in Excess of Billings
|
$ | 5,716 | $ | 3,604 | $ | 5,333 | ||||||
Billings in Excess of Cost and Earnings
|
1,751 | 2,126 | 4,426 |
D.
|
EARNINGS PER SHARE
|
Three Months Ended June 25, 2011
|
Three Months Ended June 26, 2010
|
|||||||||||||||||||||||
Income
(Numerator)
|
Shares
(Denominator)
|
Per Share Amount
|
Income
(Numerator)
|
Shares
(Denominator)
|
Per
Share
Amount
|
|||||||||||||||||||
Net Earnings Attributable to Controlling Interest
|
$ | 4,277 | $ | 13,716 | ||||||||||||||||||||
EPS – Basic
Income available to common stockholders
|
4,277 | 19,413 | $ | 0.22 | 13,716 | 19,259 | $ | 0.71 | ||||||||||||||||
Effect of dilutive securities
Options
|
133 | 272 | ||||||||||||||||||||||
EPS - Diluted
Income available to common stockholders and assumed options exercised
|
$ | 4,277 | 19,546 | $ | 0.22 | $ | 13,716 | 19,531 | $ | 0.70 |
Six Months Ended June 25, 2011
|
Six Months Ended June 26, 2010
|
|||||||||||||||||||||||
Income
(Numerator)
|
Shares
(Denominator)
|
Per
Share
Amount
|
Income
(Numerator)
|
Shares
(Denominator)
|
Per
Share
Amount
|
|||||||||||||||||||
Net Earnings Attributable to Controlling Interest
|
$ | 607 | $ | 14,703 | ||||||||||||||||||||
EPS – Basic
Income available to common stockholders
|
607 | 19,360 | $ | 0.03 | 14,703 | 19,258 | $ | 0.76 | ||||||||||||||||
Effect of dilutive securities
Options
|
153 | 266 | ||||||||||||||||||||||
EPS - Diluted
Income available to common stockholders and assumed options exercised
|
$ | 607 | 19,513 | $ | 0.03 | $ | 14,703 | 19,524 | $ | 0.75 |
E.
|
ASSETS HELD FOR SALE AND NET LOSS ON DISPOSITION OF ASSETS, EARLY RETIRMENT AND OTHER IMPAIRMENTS AND EXIT CHARGES
|
Three Months Ended June 25, 2011
|
Three Months Ended June 26, 2010
|
|||||||||||||||||||||||||||||||
Eastern
and
Western
Divisions
|
Atlantic
Division
|
Corporate
|
All
Other
|
Eastern and
Western
Divisions
|
Atlantic
Division
|
Corporate
|
All
Other
|
|||||||||||||||||||||||||
Severances and early retirement
|
$ | 10 | $ | 3,309 | $ | 17 | $ | 8 | $ | 16 | $ | 13 | ||||||||||||||||||||
Property, plant and equipment
|
(28 | ) | 191 | (127 | ) | 285 |
Six Months Ended June 25, 2011
|
Six Months Ended June 26, 2010
|
|||||||||||||||||||||||||||||||
Eastern
and
Western
Divisions
|
Atlantic
Division
|
Corporate
|
All
Other
|
Eastern and
Western
Divisions
|
Atlantic
Division
|
Corporate
|
All
Other
|
|||||||||||||||||||||||||
Severances and early retirement
|
$ | 118 | $ | 16 | $ | 3,334 | $ | 136 | $ | 85 | $ | 21 | $ | 24 | ||||||||||||||||||
Property, plant and equipment
|
(106 | ) | (33 | ) | 158 | $ | 2 | (145 | ) | (11 | ) | 278 | (4 | ) |
Description
|
Net Book
Value
|
Date of Sale
|
Net Sales
Price
|
||||
Assets held for sale as of December 25, 2010
|
$ | 2,446 | |||||
Additions
|
5,082 | ||||||
Transfers to held for use
|
(1,619 | ) | |||||
Sale of certain real estate in Indianapolis, Indiana
|
(827 | ) |
May 17, 2011
|
$0.7 million
|
|||
Assets held for sale as of June 25, 2011
|
$ | 5,082 |
F.
|
COMMITMENTS, CONTINGENCIES, AND GUARANTEES
|
G.
|
BUSINESS COMBINATIONS
|
Company
Name
|
Acquisition
Date
|
Purchase
Price
|
Intangible
Assets
|
Net
Tangible
Assets
|
Operating
Segment
|
Business Description
|
|||||||
Shepherd Distribution Co.
(“Shepherd”)
|
April 29, 2010
|
$ |
5.9 (asset purchase)
|
$ | 2.2 | $ | 3.7 |
Distribution Division
|
Distributes shingle underlayment, bottom board, house wrap, siding, poly film and other products to manufactured housing and RV customers. Headquartered in Elkhart, Indiana, it has distribution capabilities throughout the United States.
|
||||
Service Supply Distribution, Inc.
(“Service Supply”)
|
March 8, 2010
|
$ |
0.6 (asset purchase)
|
$ | 0.0 | $ | 0.6 |
Distribution Division
|
Distributes certain plumbing, electrical, adhesives, flooring, paint and other products to manufactured housing and RV customers. Headquartered in Cordele, Georgia, it has distribution capabilities throughout the United States.
|
H.
|
SEGMENT REPORTING
|
Six Months Ended June 25, 2011
|
||||||||||||||||||||
Eastern and
Western
Divisions
|
Atlantic
Division
|
Corporate
|
All Other
|
Total
|
||||||||||||||||
Net sales to outside customers
|
$ | 634,267 | $ | 220,765 | $ | - | $ | 76,340 | $ | 931,372 | ||||||||||
Intersegment net sales
|
35,010 | 21,281 | - | 20,847 | 77,138 | |||||||||||||||
Segment operating profit (loss)
|
7,193 | (4,057 | ) | 1,635 | (2,075 | ) | 2,696 |
Six Months Ended June 26, 2010
|
||||||||||||||||||||
Eastern and
Western
Divisions
|
Atlantic
Division
|
Corporate
|
All Other
|
Total
|
||||||||||||||||
Net sales to outside customers
|
$ | 698,847 | $ | 254,280 | $ | - | $ | 78,466 | $ | 1,031,593 | ||||||||||
Intersegment net sales
|
49,590 | 19,456 | - | 34,645 | 103,691 | |||||||||||||||
Segment operating profit (loss)
|
19,753 | 3,090 | (1,530 | ) | 5,293 | 26,606 |
I.
|
INCOME TAXES
|
·
|
Our overall unit sales decreased 4% compared to the second quarter of 2010 due to a decline in sales to our retail building materials, residential construction, and manufactured housing markets, offset by increases in unit sales to our commercial construction and concrete forming and industrial markets. We believe we gained additional share of the commercial construction, concrete forming and industrial markets we serve. Share gains in our industrial market were achieved by adding many new customers. We believe we have maintained our share of the retail building materials market based on the number of stores we serve of our customers compared to last year. Finally, within the last year we closed several plants that supply the site-built construction market in order to achieve profitability and cash flow goals. Consequently, we believe that these actions may temporarily cause us to lose some market share.
|
·
|
The Lumber Market was down 16.4% in the quarter compared to the same period of 2010. We estimate that lower lumber prices reduced our overall selling prices by approximately 10% comparing the second quarter of 2011 and 2010.
|
·
|
National housing starts decreased approximately 11% in the period from March through May of 2011 (our sales trail housing starts by about a month), compared to the same period of 2010, primarily due to the expiration of certain housing-related government tax credits in 2010.
|
·
|
Shipments of HUD code manufactured homes were down 14% in April and May of 2011, compared to the same period of 2010. Shipments of manufactured homes were also positively impacted by certain housing-related tax credits in 2010 that have now expired.
|
·
|
Our gross profit percentage decreased to 10.4% from 12.2% comparing the second quarter of 2011 with the same period of 2010. In addition, our gross profit dollars decreased by 27% comparing the second quarter of 2011 with the same period of 2010, which compares unfavorably to our 4% decrease in unit sales. The decline in our gross margin and profitability this quarter was due to several factors.
|
|
·
|
Most notably, gross margins on sales to the retail building materials market declined 230 basis points for the quarter resulting primarily from an increase in material costs as a percentage of sales to this market. This was primarily due to the Lumber Market, which decreased 11 consecutive weeks from the end of March 2011 through the end of May 2011. As a result, this adversely impacted our gross margins on products whose prices were indexed to the current Lumber Market at the time they are sold.
|
|
·
|
A decline in sales to our retail building materials, residential construction, and manufactured housing markets adversely impacted our margins due to fixed manufacturing costs. In addition, as these markets have contracted, competitive pricing pressure has become greater and adversely impacted 2011 margins.
|
|
·
|
We recorded a $2 million loss during the second quarter of 2011 on a construction project, which represents the entire loss we believe we will incur on the project.
|
|
·
|
Finally, our freight costs increased as a percentage of sales this quarter primarily due to higher year over year fuel prices.
|
·
|
Our chief executive officer resigned on June 20, 2011; on that same date we entered into a consulting and non-competition agreement with him. Therefore, we accrued for the present value of the future payments to him totaling $2.6 million at the end of June 2011.
|
Random Lengths Composite
|
||||||||
Average $/MBF
|
||||||||
2011
|
2010
|
|||||||
January
|
$ | 301 | $ | 264 | ||||
February
|
296 | 312 | ||||||
March
|
294 | 310 | ||||||
April
|
275 | 351 | ||||||
May
|
259 | 333 | ||||||
June
|
262 | 267 | ||||||
Second quarter average
|
$ | 265 | $ | 317 | ||||
Year-to-date average
|
$ | 281 | $ | 306 | ||||
|
||||||||
Second quarter percentagechange from 2010
|
(16.4 | %) | ||||||
Year-to-date percentagechange from 2010
|
(8.2 | %) |
Random Lengths SYP
|
||||||||
|
Average $/MBF
|
|||||||
2011
|
2010
|
|||||||
January
|
$ | 282 | $ | 269 | ||||
February
|
289 | 331 | ||||||
March
|
290 | 337 | ||||||
April
|
266 | 382 | ||||||
May
|
254 | 374 | ||||||
June
|
246 | 293 | ||||||
Second quarter average
|
$ | 255 | $ | 350 | ||||
Year-to-date average
|
$ | 271 | $ | 331 | ||||
Second quarter percentage change from 2010
|
(27.1
|
%) | ||||||
Year-to-date percentage change from 2010
|
(18.1
|
%) |
·
|
Products with fixed selling prices. These products include value-added products such as decking and fencing sold to DIY/retail customers, as well as trusses, wall panels and other components sold to the site-built construction market, and most industrial packaging products. Prices for these products are generally fixed at the time of the sales quotation for a specified period of time or are based upon a specific quantity. In order to maintain margins and reduce any exposure to adverse trends in the price of component lumber products, we attempt to lock in costs for these sales commitments with our suppliers. Also, the time period and quantity limitations generally allow us to re-price our products for changes in lumber costs from our suppliers.
|
·
|
Products with selling prices indexed to the reported Lumber Market with a fixed dollar "adder" to cover conversion costs and profits. These products primarily include treated lumber, remanufactured lumber, and trusses sold to the manufactured housing industry. For these products, we estimate the customers' needs and carry anticipated levels of inventory. Because lumber costs are incurred in advance of final sale prices, subsequent increases or decreases in the market price of lumber impact our gross margins. For these products, our margins are exposed to changes in the trend of lumber prices. As a result of the decline in the housing market and our sales to residential and commercial builders, a greater percentage of our sales fall into this general pricing category. Consequently, we believe our profitability may be impacted to a much greater extent to changes in the trend of lumber prices.
|
·
|
Products with significant inventory levels with low turnover rates, whose selling prices are indexed to the Lumber Market. In other words, the longer the period of time these products remain in inventory, the greater the exposure to changes in the price of lumber. This would include treated lumber, which comprises approximately 17% of our total sales. This exposure is less significant with remanufactured lumber, trusses sold to the manufactured housing market, and other similar products, due to the higher rate of inventory turnover. We attempt to mitigate the risk associated with treated lumber through vendor consignment inventory programs. (Please refer to the “Risk Factors” section of our annual report on form 10-K, filed with the United States Securities and Exchange Commission.)
|
·
|
Products with fixed selling prices sold under long-term supply arrangements, particularly those involving multi-family construction projects. We attempt to mitigate this risk through our purchasing practices by locking in costs.
|
Period 1
|
Period 2
|
|||||||
Lumber cost
|
$ | 300 | $ | 400 | ||||
Conversion cost
|
50 | 50 | ||||||
= Product cost
|
350 | 450 | ||||||
Adder
|
50 | 50 | ||||||
= Sell price
|
$ | 400 | $ | 500 | ||||
Gross margin
|
12.5 | % | 10.0 | % |
For the Three Months Ended
|
For the Six Months Ended
|
|||||||||||||||
June 25, 2011
|
June 26, 2010
|
June 25, 2011
|
June 26, 2010
|
|||||||||||||
Net sales
|
100.0 | % | 100.0 | % | 100.0 | % | 100.0 | % | ||||||||
Cost of goods sold
|
89.6 | 87.8 | 89.5 | 87.4 | ||||||||||||
Gross profit
|
10.4 | 12.2 | 10.5 | 12.6 | ||||||||||||
Selling, general, and administrative expenses
|
8.3 | 8.5 | 9.9 | 10.0 | ||||||||||||
Net loss on disposition of assets, early retirement, and other impairment and exit charges
|
0.6 | 0.0 | 0.4 | 0.0 | ||||||||||||
Earnings from operations
|
1.4 | 3.7 | 0.3 | 2.6 | ||||||||||||
Interest, net
|
0.2 | 0.1 | 0.2 | 0.2 | ||||||||||||
Earnings before income taxes
|
1.3 | 3.6 | 0.1 | 2.4 | ||||||||||||
Income taxes
|
0.5 | 1.3 | 0.0 | 0.9 | ||||||||||||
Net earnings
|
0.8 | 2.3 | 0.1 | 1.5 | ||||||||||||
Less net earnings attributable to noncontrolling interest
|
(0.0 | ) | (0.1 | ) | (0.0 | ) | (0.1 | ) | ||||||||
Net earnings attributable to controlling interest
|
0.8 | % | 2.2 | % | 0.1 | % | 1.4 | % |
·
|
Diversifying our end market sales mix by increasing sales of specialty wood packaging to industrial users, increasing our penetration of the concrete forms market, increasing our sales of engineered wood components for custom home, multi-family and light commercial construction, increasing our market share with independent retailers, and expanding our product lines in each of the markets we serve.
|
·
|
Expanding geographically in our core businesses.
|
·
|
Increasing sales of "value-added" products and framing services. Value-added product sales primarily consist of fencing, decking, lattice, and other specialty products sold to the retail building materials market, specialty wood packaging, engineered wood components, and "wood alternative" products. Engineered wood components include roof trusses, wall panels, and floor systems. Wood alternative products consist primarily of composite wood and plastics. Although we consider the treatment of dimensional lumber with certain chemical preservatives a value-added process, treated lumber is not presently included in the value-added sales totals.
|
·
|
Developing new products and expanding our product offering for existing customers.
|
·
|
Maximizing unit sales growth while achieving return on investment goals.
|
For the Three Months Ended
|
For the Six Months Ended
|
|||||||||||||||||||||||
Market Classification
|
June 25,
2011
|
June 26,
2010
|
%
Change
|
June 25,
2011
|
June 26,
2010
|
%
Change
|
||||||||||||||||||
Retail Building Materials
|
$ | 287,528 | $ | 353,060 | (18.6 | ) | $ | 462,809 | $ | 540,086 | (14.3 | ) | ||||||||||||
Residential Construction
|
56,655 | 67,035 | (15.5 | ) | 104,486 | 120,739 | (13.5 | ) | ||||||||||||||||
Commercial Construction and Concrete Forming
|
20,841 | 16,914 | 23.2 | 35,270 | 31,302 | 12.7 | ||||||||||||||||||
Industrial
|
126,541 | 129,073 | (2.0 | ) | 236,186 | 224,665 | 5.1 | |||||||||||||||||
Manufactured Housing and Recreational Vehicles
|
64,597 | 82,831 | (22.0 | ) | 111,633 | 131,766 | (15.3 | ) | ||||||||||||||||
Total Gross Sales
|
556,162 | 648,913 | (14.3 | ) | 950,384 | 1,048,558 | (9.4 | ) | ||||||||||||||||
Sales Allowances
|
(12,023 | ) | (10,278 | ) | (19,012 | ) | (16,965 | ) | ||||||||||||||||
Total Net Sales
|
$ | 544,139 | $ | 638,635 | (14.8 | ) | $ | 931,372 | $ | 1,031,593 | (9.7 | ) |
Note:
|
In the second quarter of 2011, we made changes to our customer market classifications to improve our reporting by better aligning our customer market designations with available industry reporting and end market research. Prior year information has been restated to reflect these reclassifications. See also Exhibit 99(a).
|
Three Months Ended
|
Six Months Ended
|
|||||||||||||||
June 25,
2011
|
June 26,
2010
|
June 25,
2011
|
June 26,
2010
|
|||||||||||||
Value-Added
|
59.9 | % | 58.8 | % | 59.0 | % | 58.5 | % | ||||||||
Commodity-Based
|
40.1 | % | 41.2 | % | 41.0 | % | 41.5 | % |
|
·
|
Most notably, gross margins on sales to the retail building materials market declined 230 basis points for the quarter resulting primarily from an increase in material costs as a percentage of sales to this market. This was primarily due to the Lumber Market, which decreased 11 consecutive weeks from the end of March 2011 through the end of May 2011. As a result, this adversely impacted our gross margins on products whose prices were indexed to the current Lumber Market at the time they are sold.
|
|
·
|
A decline in sales to our retail building materials, residential construction, and manufactured housing markets adversely impacted our margins due to fixed manufacturing costs. In addition, as these markets have contracted, competitive pricing pressure has become greater and adversely impacted 2011 margins.
|
|
·
|
We recorded a $2 million loss during the second quarter of 2011 on a construction project, which represents the entire loss we believe we will incur on the project.
|
|
·
|
Finally, our freight costs increased as a percentage of sales this quarter primarily due to higher year over year fuel prices.
|